Himanshu Malaiya

Experience

• 

  Reliance

  Jul 2011 - Sept 2013

  Process Engineer

  Manager – Operations at Reliance Industries Limited, Bharuch (July 2011- Sept 2013)• 1+ year experience in managing the production activities and operations of High Density Polyethylene (HDPE) plant as a process engineer.• 1 year experience in managing the production activities and operations of Chlor-Alkali plant as a Graduate Engineer Trainee.• Operating and monitoring daily operations, troubleshooting any issues related to process technology, efficiency, quality of products.• Analysis of incidents and equipment failures using Failure Mode & Effects Analysis (FMEA), Root Cause Failure Analysis (RCFA) etc.• Planning and implementation of technical projects related to debottlenecking of plant.• Update Standard Operating Procedures, optimize and stretch the performance for Maximizing the Production Margin.• Optimization of current process chemistry and engineering technology to improve safety, quality, cost, productivity and waste minimization. Show less

• 

  Ingenero

  Sept 2013 - now

  - Managing multiple teams providing technical support to Ethylene Manufacturing Facility- Handling multiple projects simultaneously, IPOG, Digitalization, Debottleneck, for multiple clients.- Supporting Business Development TeamThe Digitization Team:• Leading the team building software solutions (Real time optimizer Dashboard) for complex wide (20-30 process plant) Energy Intensity Calculation as Phase-1 of Energy Management System.• Leading the team building RTO Dashboard for VCM Cracker Furnace Monitoring and Optimization.• Lead the team in building RTO Dashboard for Ethylene Cracker Furnace Decoke Operation.The Business Development Team:• Provide support to the business development team.• Develop presentations for marketing various services / delivery systems.• Prepare techno-commercial proposals for various services provided by Ingenero.• Coordinating with clients to understand there need and devising a plan to address it with given timeframe, Man-hour & project cost estimation.• Fortifying business relationship with the client and taking regular feedback about the services provided, followed by improvements in the workflow thereof.• Leading the discussion on building RTO Dashboard for EDC unit monitoring and optimization.• Leading the discussion on building RTO Dashboard for Power Plant monitoring and optimization.• Leading the discussion on building Real time Fault Detection Dashboard for reciprocating compressor monitoring.In the Special Projects Team:- Worked on multiple projects developing Aspen Plus and Aspen Hysys models for various process: Ethylene Gas cracker plant, Crude Oil, Ester and Alcohol plant, etc. The IPOG Team:• Lead the team for providing Technical support to Naphtha Cracker (Ethylene Manufacturing Facility) and downstream Pygas unit in the Intelligent Process Optimization Group (IPOG™)• Unit wide Debottleneck study, adequacy check of Furnace, Columns, Exchangers, Pumps, Control Valves, Drums, Dryers, Reactors. Show less - Took leadership role of my team providing Technical support to Naphtha Cracker (Ethylene Manufacturing Facility) and downstream Pygas unit in the Intelligent Process Optimization Group (IPOG™)- Ensure quality and timely delivery of daily, weekly, monthly and yearly reports about the plant operation and performance to the client- Manage the communication with the client and address queries with respect to plant operation- Designate work to the team members and manage the workload on the individuals- Built plant-wide steady-state process simulation (Aspen Hysys V11) - Took charge of Energy dashboard preparation for the same client.- Manage Energy Dashboard team simultaneously to IPOG team.- Lead the team to build real time Energy Consumption Monitoring dashboard for the whole complex consisting of 15 process units. Show less - Part of the team providing technical support to Naphtha Cracker (Ethylene Manufacturing Facility) and downstream Pygas unit in the Intelligent Process Optimization Group (IPOG™)- Operating and monitoring daily operations, troubleshooting any issues related to process technology, efficiency, quality of products.- Run plant-wide steady-state process simulation (Aspen Plus) - Prepare daily, weekly, monthly and yearly reports about the plant operation and performance- Perform Root Cause Analysis of deviations in equipment performance and prepare special reports of the RCA. Show less

  • Manager, Process Technology

    Sept 2021 - now

  • Senior Process Engineer

    Sept 2017 - Sept 2021

  • Process Engineer

    Sept 2013 - Sept 2017