David Tapia

David Tapia

Research Assistant at Rapid Response Manufacturing Center

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location of David TapiaChester, Virginia, United States

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  • Timeline

  • About me

    Process Engineer at the LEGO Group

  • Education

    • Purdue University

      2011 - 2012
      Master of Science (M.S.) Mechanical Engineering

      Activities and Societies: Bridges International (Active Member) Relevant Coursework:Product and Process DesignDesign for ManufacturabilityHuman Factors in EngineeringDesign and Control of Production & Manufacturing SystemsSustainable Design and ManufacturingOptimal Design

    • Ivy Tech Community College

      2016 - 2018
      Continuing Education Mechatronics, Robotics, and Automation Engineering

      Relevant Coursework:- Hydraulics and Pneumatics- Motor Control- Programmable Logic Controllers (PLC)- Industrial Safety- Electrical Circuits

    • Penn State World Campus

      2021 - 2022
      Graduate Certificate Applied Statistics

      Relevant coursework:- Design of Experiments (DOE)- Regression Analysis- Analysis of Variance (ANOVA)- Hypothesis Testing

    • The University of Texas-Pan American

      2006 - 2010
      Bachelor of Science (B.S.) Manufacturing Engineering 3.98

      Activities and Societies: Society of Hispanic Professional Engineers (SHPE) Society of Manufacturing Engineers (SME) Engineering Honor's Society (EHS) Relevant Coursework:Computer Aided ManufacturingComputer Aided DesignQuality ControlProduction Planning and ControlOperations Research

  • Experience

    • The University of Texas-Pan American

      Mar 2009 - Dec 2010
      Research Assistant at Rapid Response Manufacturing Center

      Managed, assisted and participated in a variety of industrial projects. Projects, activities, and skills included:- Data cloud collection via a hand held scanner for reverse engineering applications.- Computer Aided Design and rapid prototyping of equipment and tooling.- Ergonomic Analysis and Tooling//Equipment Redesign- Medical Device proof of concept analysis.- Process development

    • Cook Biotech

      Feb 2013 - Oct 2018
      Process Engineer

      - Successfully completed and implemented new technologies and processes into production manufacturing.- Demonstrated expertise in process validations (IQ, OQ, PQ) for non-verifiable processes. Validations include: Lyophilization, sealing, autoclaving, HPW systems, and chemical treatment processes.- Design, developed and implemented manufacturing controls to reduce defects, monitor manufacturing processes and measure quantifiable process outcomes.- Creative and logistic contribution in feasibility activities, translating impactful ideas in both process development and device design to production scale.- Drafted manufacturing instructions and work orders.- Designed, developed and installed equipment, tooling, jigs and fixtures to facilitateproduction tasks.- Demonstrated expertise in process risk management documentation; pFMECAs, FTAs, process flowcharts, and JHAs. Show less

    • Cook Medical

      Oct 2018 - Feb 2024
      NPI Engineer

      -Communicate and collaborate with key manufacturing stakeholders to discuss the risks associated with adopting new equipment and technologies in the manufacturing entity.-Review new product technologies and their associated manufacturing processes and ensure these are in alignment with current quality standards and metrics followed by the manufacturing entity.-Assist R&D in the design and development of new product technologies and their associated manufacturing processes; activities include: computer aided design, engineering analysis, design testing, drafting and execution of test protocols, process failure modes and analysis, etc.-Perform process validations (IQ, OQ, PQ) for non-verifiable processes and author TMV/No TMV, pFMECA, PVP, MI/EP documentation. -Redesign and innovate transferred to manufacturing technologies to reduce manufacturing defects, enhance product quality and improve line efficiency.- Completed design control activities (design deliverables plan, design traceability matrix, design testing protocols) to meet regional regulatory requirements in APAC region to remain in compliance in affected countries.- Finished design and process control activities to replace part/component in a finished good due to part obsoletion by supplier. Activities included: Design and development of manufacturing process to manufacture part in-house, design testing to claim equivalency to previous component and transfer to manufacturing of new component. Show less

    • Thermo Fisher Scientific

      Feb 2024 - Jun 2024
      Manufacturing Engineer
    • The LEGO Group

      Jul 2024 - now
      Process Engineer
  • Licenses & Certifications

    • 10-hr OSHA Course in General Industry Safety and Health

      Occupational Safety and Health Administration
    • Lean Six Sigma Green Belt

      Purdue University
      Jan 2024
    • SharePoint Online Essential Training: The Basics

      LinkedIn
      Oct 2024
      View certificate certificate