Suneel Kumar

Experience

• 

  Bhavani Industries - India (Tata Motors)

  Jun 2011 - Feb 2014

  Product Development Engineer

  Looking after the New Product Development (Transmission systems).1. Ensuring adherence to quality standards, implementing stringent quality control systems and reduce rejection level & rework.2. On Line Inspection, Final Inspection, Non conformance recording, Root Cause Analysis, & Implementation of counter measures.3. Ensuring uninterrupted running of lines by quick solving of day today quality problems.4. To reduce the in process rejection by deploying Statistical Process Control Techniques / Seven QC Tools.5. Handling Customer Complaints (OEMs).6. Focusing on the Process improvement activities by Identifying, prioritizing, analyzing & initiating countermeasure/improvement for NG Processes.7. Responsible for Process Capability studies of M/cs during new process / product development.Instruments Handle:. Roughness tester, Contour tester, Wenzel gear tester, 2-D height gauge, Digital dial & manual vernier, Digital & manual micrometer, Digital & manual height gauge, Air, bore, snap gauge and many more instruments.Extracurricular Activities and Professional Knowledge:-. Knowledge of ISO/ TS-16949-2009 and OSHAS 18001.. Knowledge of 7-quality control tool, PPAP, FMEA, MSA (measurement system analysis), SPC (statistical process control), and G D&T. Show less

• 

  Hero Cycles Ltd

  Feb 2014 - Dec 2014

  Sr. Engineer R&D

  • Exposure in new product development from supplier.• Be a part of core project team and lead the quality engineering across the entire development cycle.• Lead the development and implementation of process verification and validation plans.• Good understanding of engineering drawings.• Knowledge of sheet metal parts, welding as well as transmission parts.• Develop and enforce Quality Plans in adherence to internal SOPs, global compliance norms and product and industry regulatory and safety requirements.• Organize Quality review meetings & should address team about quality feedback and discuss improvement plans.• Ensure rejected material is separated with the acceptable material and such rejected material sending back to suppliers. • Ensure proper storage and handling of all instruments and gauges. • Provide all limit samples to suppliers, in house and for job workers. • Sample making and inspection according to specifications.• Control and maintain the design standard of the products.• Improving the design, performance and efficiency of existing products.• Coordinating with lab to verify the material properties and records MTR’s.• Inspection of parts and prepare the reports.• Improve the quality of buffing parts. Show less

• 

  TVS Eurogrip

  Dec 2014 - Dec 2016

  Junior Manager R&D (Technical)

  • Looking after the NPD to keep a track of NPD progress/ timelines and to ensure timely documentation of the activities.• Prepare an NPD compilation report for every new product to be submitted to senior management for review.• Coordinate to arrange all resources for executing NPD plans.• Exposer in die making process. • Looking after the CFT and support in preparation of proposal for NPD to be submitted to OEM’s.• To controlled the process specification and change it as per the requirements.• Looking after the documentation and Co-ordination with OE for sample submission with the guide line of Technical head and Quality head.• Looking after the Analyses of claims tyres and prepare a report for the same.• Looking after the process analysis of Mixing (FB) compound w.r.to extrusion process and compare the data as per Mooney viscosity verses line speed in extrusion process.• Looking after the tyre classification.• Prepare inspection standards and checklists of ISO/TS 16949:2009.• Responsible for test data analysis and verification of report generation.• Collaborates with team members to do complaint investigations of tyres. • Knowledge of GD&T & fundamental of inspection processes.• Basic Knowledge of inspection & measuring instruments.• PPAP elements like Technical review, control plan, PFMEA.• Knowledge of Problem solving Quality tools & CAPA Preparation. Show less

• 

  METRO TYRES LIMITED (Metro Group of Companies)

  Jan 2017 - Aug 2018

  Assistant Manager R&D (Technical)
• 

  BKT Tires

  Apr 2023 - now

  • Deputy Manager (Technical-QA)

    Aug 2018 - now

  • Quality Assurance Manager

    Apr 2023 - Jun 2023