Muhammad Rafiq

Experience

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  Descon Engineering Limited

  Dec 2010 - Aug 2015

  Lead QA/QC Engineer

  • Reviewing of ITP and QC Procedure related to corresponding job• Establish Project QA/QC set-up: Establish Project Quality team and organization, develop Project Quality Plan, identify key procedures and monitor implementation.• To verify all inspection Reports done by Field Inspector and review record of MTC’s submitted by vendors/suppliers.• To monitor the issuance and timely close out of CAR’s and NCR’s.• Control of welding material (Electrode, Filler Wire) backing of Low Hydrogen Electrode.• Meeting with Client for discussing the issues, creating from ITP and QC Procedure related to job• Ensure to Implementation of Client Specification(ITP&QC Procedure) to their related job• Co-ordination with Site Engineer to solve the problems occurring in job as per QC Procedure• Reviewing of Drawings before internal inspection of job• Responsible to raise the ITR(Inspection/Test Request) for the Inspection of Job from Client• Co-ordination with Client during the inspection of job and fulfilling their requirement• To attend the daily base internal meeting with QC Manager to solve the problems, occurring in job• Maintain the log sheet of ITR to keeping the record• Inspection of Structure as per Client Specification• Responsible for the inspection of alignment of Idler Station(Belt Roller) as per Client Specification• To make the final Inspection of Conveyor and offering to Client Inspection• Responsible for Inspection of alignment of Rotary and static Equipment (Pumps, Compressor & Classifier etc.)• Responsible to make necessary documentation prior to offering inspection for Client• Feedback performance to project management and Corporate QA Manager• Manage a team of QA/QC Engineers and QC Inspectors assigned to the project• To arrange and manage QA/QC trainings for sub-contractors.• Preparation of final QC dossier according to client approved index• To coordinate with HSE dept. for avoidance of unsafe work environment Show less

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  TCR-Arabia

  Feb 2017 - now

  Inspection Engineer

  • Inspects plant stationary equipment by entering into vessels, tanks and towers, during shutdowns/ Turn around, to check condition of equipment. Includes noting observations on cracks, pits, thinning and any other pattern of erosion, corrosion and other interior failure. Makes interpretations of findings, analyses for failure, prepares report and issues recommendation. • Conduct on stream inspection for equipment condition monitoring • Monitoring the service contractors performance and develop service progress report according to the quality control plan • Inspects maintenance and capital project works being carried out in the plant, to ensure that specified maintenance practices and procedures are followed for welding, installation and fabrication as per policy and in compliance with international fabrication codes and standard. • Conducts periodic inspections accordance with pre-established programs and procedures including witnessing of testing on all existing static surface facilities including pressure vessels, tanks, piping systems and associated structures/ accessories for purpose of determining integrity and suitability for continued safe and reliable service • Maintain inspection files and records system and prepares for repair or replacement of equipment based upon analysis of inspection results. • Performing visual on stream inspection and shop/overhaul inspection for gate, globe, check, ball and safety valves as per related code • Witnessing pressure relief valves testing & calibration. • Supervises and co-ordinates contracted Painting team, witnesses and inspect all painting (external paint and internal lining), Wrapping, insulation activities, and carry out all required inspections and tests (DFT, WFT, profile, and holiday test). • Integrity Assessment and corrosion monitoring of the static equipment and piping using advanced NDT (UT, RT, MT, PT, Profile radiography, MFL, Boroscopy, TOFD UT, Phased Array) Show less