Erkan ER, Msc. IWE

Experience

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  Tosyalı Holding -ERW Boru Fabrikası

  Apr 2013 - Mar 2015

  Quality Control and Assurance Engineer/ERW Pipe,Sheet and Profile Production Facility

  -Managing and Maintaining the progress of API Q1 / lSO 9001/ lSO 17025/ ISO 3834 Management systems Documentation-Managing of WPS, PQR, Welding Background as per AWS and API-Experience and knowledge of ITP, MPS, Quality Plan, Control Plan Preparation/Control-Managing and performing Non Destructive Testing Activities (NDT), for Visual(VT), Ultrasonic(UT), Eddy Current(ET), Penetrate(PT),leak tightness Unit- Follow up the maintenance works of the NDT equipments on the lines and laboratuary - Prepare the work instructions for the non-destructive testing devices like Phase Array Ultrasonic System- Convantional UT System- Elektromagnetic Test Systems.-Leading QDMS (Quality Management Documentation System) management team-Managing and establishment of a quality control laboratory (Commissioning of all laboratory equipment such as mechanical, chemical analysis devices, hardness tester, macro-micro microscopes)-Maintain and Manage Quality Control Systems for the processes (Line pipe, OCTG steel pipe production, 3 layer PE coating and internal coating, Galvanizing Coating, Heat treatment Unit)Monitoring and controlling daily production and export production,-Following the laboratory tests and process controls of the products, making the documentation and certificates,-Maintain Laboratory Management System as per ISO 17025-Maintaining and Managing internal auditing system as per APIQ1 /APl 5L (LINE PIPE) /API 5 CT (Oil Country Tubular Goods),-HFW, ERW Steel Line Pipe/Casing/Tubing Productions Quality Control /Assurance/ Management-SAP QM installation, settings for use, plan to ensure production in accordance with TS, EN, API, ASTM, SI standards planning product controls- Prepare and maintain the theoritical and practical trainings for the staff -Analyzing and improving customer relations and complaints management, -Perform the trainings of the staff about the equipments under our control. Show less

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  Türk Standardları Enstitüsü

  Mar 2015 - May 2024

  -Performed technical manager as Design Type Approval Operations/ Control in line with ADR, RID, IATA-DGR, and IMDG-CODE.-Provided guidance when new design applications have different manufacturing types. (Plastic injection process line, metal welded process line etc)-Performed audit packaging, pressure vessel and tankers manufacturing companies.-Preparated of domestic certification criteria-Quality System Supervisor -Delegation of Turkey at International Meetings (UNECE, etc).-Supported senior management in the development and implementation of objectives and targets.-Managed 50+ manufacturing and inspection engineer in special firm (Cryogenic, LPG, Chemical Tankers Company vb.)-Performed audit coated production company in Turkey thanks to I have AMPP-CIP Coating Inspection Personel Certificate. -Responsible for ISO Quality Systems (9001, 14001,45001, IATF 16949, ISO 3834) auditor in different company. In addition, I got welder certification according to TSE EN ISO 15614.Performed examinations, tests, and destructive (Tensile, micro-macro material structure, hyrolic etc) and Non-Destructive (VT2, RT2, MT2, PT2 etc.) inspections for design-type approvals vehicles, packaging, pressure vessel in line with ADR, RID, IATA-DGR, IMDG-CODE regulations and standards.-Preparation of domestic certification criteria-Quality System Supervisor -Delegation of Turkey at International Meetings (UNECE, etc).-Took part in foundation and initial acreditation of directorate (EN ISO/IEC 17020). -Support senior management in the development and implementation of objectives and targets. Show less TSE has been giving expanding number of inspection, maintaining and certification services in the areas of transportation. In order to expand these services, current TSE infrastructure has been enlarged with Inspection Centers. In 56 other provinces of Turkey, the inspection services are provided within contractors’ business venues, by specially trained TSE personnel. It is possible to reach 70% of Turkey’s registered tankers in these provinces. In TSE Inspection Centers, technical modifications physical inspections, inspections for waste carrying tankers, and tankers inspections for vehicles within ADR scope are performed. Day-to-day control of activities,support of field personnel, assist upper management in resources allocation.Sustainable communication and managing decision making procedures with ministries, manufacturers and service and good providers. Arranging of fast, unbiased and agile interfaces with other departments within the organization.Prepared budget, work, cost, personnel needs calculations, technical contracts, forms, instructions, and procedures for vehicle Inspection centres Show less -Performing examinations, tests and inspections for packaging and tankers design type approvals according to ADR, RID, IATA-DGR, IMDG-CODE-Conducted manufacture and inspection of infrastructure of companies and provide recommendations to ensure reliability.-Carried out calculation of design approvals (tankers, pressure vessel, packaging vb). After that I performed design of verification by Ansys -Planning the selection of suitable material and after that determining the heat treatment procedure to be applied to design material (stress relief operation, tempering, pre hardening) -Managed tankers or packaging sub-systems manufacturing/design engineering activities including process design for detail parts-Managed selection of suitable equipment in Dangerous Good Transportation -Planned the surface improving /fatigue life improving operations (shot peening, cleaning, sandblasting)-Planned the surface coating operation according to transported Dangerous chemical-gases (Polietilen, Corrosion, Primer and top coating paintings)-Managed 50+ manufacturing and inspection engineer in special firm.-Performed risk analysis to solve possible future problems at design and prototype level.-Determined first prototype production models, process and flow charts, technical drawings.-Planned DT and NDT inspection due to manufacturing procedures/ WMAP-Organized FAI and First Part Qualification processes.-Performed visual inspection, RT, PT test, thickness shell/head wall thc. of tankers, leakproofness test of equipment.-Directed the technical team on establishing structure and guidelines for criteria, technical specification, testing, marking, technical documents preparation-Performed product inspections to companies in compliance with APQP principles to analyse quality plans of companies and deliver process improvement suggestions within scope of relevant regulations and standards. Show less

  • Senior Quality/Assurance Expert&Tecnical Manager&Senior Auditor- Dangerous Goods Transportation

    Apr 2020 - May 2024

  • Project Specialist, Senior Quality/Asssurance Expert, Senior Auditor

    Apr 2020 - Apr 2021

  • Pressure Vessel Design and Welding Engineer/Quality control and Assurance Expert, Auditor, Inspector

    Mar 2015 - May 2020
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  TÜBİTAK SAGE

  May 2024 - now

  Senior Expert Researcher