Osama B. A.

Experience

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  Training

  Jan 2011 - Dec 2011

  Training Assistant

  CONTROL SYSTEMS (PLC, DCS, ESD):DCS by Honeywell Experion at JAZAN OIL REFINERYDCS by ABB 800xA at SADARA Chemical ComplexDCS by SUPCON ECS-700 at NOVATEX (GATRON Group)DCS by DELTA-V ver. 7.4, 8.4, 12.3 at NOVATEX (GATRON Group)PLC by Siemens S7-1200, 1500, Fatek, Allen Bradley (rockwell logix 5000)SCADA by Siemens, ABBHMI SCADA by Siemens, Fatek, ABB, AB, Beijer, Omron, WeinView, Mitsubishi, Schneider, DELTA, Pro-face, PHOENIXSTANDARD INSTRUMENTS:HART-475 (HART and Field Foundation bus protocol)FLUKE 724 Temperature CalibratorFLUKE 705, 726 Process calibratorsPneumatic DRUCK Pressure calibrator DPI-620PCDead Weight tester M2800 (RUSKA Instruments testers)SUPCON process calibrator X329BEAMEX MC-6 Calibrator and CommunicatorOmicron and Megger Hi-pot/Leakage testersTrainings:• S700 Siemens PLC, Rockwell Automation – Allen Bradley, Fatek PLC• Nuclear source handling programming• SAP PM/MM modules• ESD (SIL-Safety instrument layer), SIS Validation• Bearing damaged root cause• MS-Microsoft office 365 / computer literacy / Windows / PowerPoint / Word / Excel• Naviswork/Smartplant 3D review/Solidworks, AutoCAD Computer aided design• Furnaces and Boilers Show less

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  Engineers And Engineering

  Dec 2011 - Aug 2014

  Operation and Maintenance Engineer-E&I

  Switch gear manufacturing.• Emergency Response: Responded to off-hour emergency calls and demonstrated a strong commitment to work, incorporating strategic business and operational requirements.• Building Maintenance: Managed and led building maintenance activities, ensuring compliance with maintenance training and improvement protocols. Applied principles of building maintenance and high-pressure system management.• Client Relations and External Relationships: Maintained strong client relations, handled fire protection, code enforcement, contract negotiation, and customer satisfaction, fostering positive external relationships. Conducted site visits and managed stakeholder relations.• Technical Reporting: Prepared technical reports, system maintenance documentation, operational requirements, project plans, strategic business documentation, and systems analysis reports. Emphasized written communications and oral communication skills.• Training and Development: Conducted maintenance training, strategic thinking, skill development, and team motivation initiatives to enhance team capabilities and performance. Promoted team supervisory skills. Implemented Corrective Action and Preventive Action (CAPA).• Attention to Detail: Applied a strong attention to detail in all aspects of work to ensure high standards and compliance with technical and safety regulations.• Daily Operations Management: Managed daily operations to ensure smooth workflow and high productivity, addressing operational requirements and strategic goals.• Defining Requirements: Defined project and maintenance requirements, ensuring clear specifications and compliance with standards.• Coordinating Activities: Coordinated cross-functional activities to achieve project objectives, enhance efficiency, and ensure stakeholder satisfaction.• Developed and reviewed electrical plans for commissioning projects ensuring compliance with technical standards and NFPA regulations. Show less

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  Sadara Chemical Company

  Aug 2014 - Dec 2017

  Projects: Ethylene Oxide, BGE, Amines, TTU, ICFContractor: Wnd - Wish n Deal• Site Documentation Maintenance: Ensured all commissioning documentation and records were accurate and up-to-date, including red-line “As Built” markup drawings and commissioning test procedures. Maintained master correct inventory, vendor technical documentation, inspection records, and technical report checklists.• Client Relations and External Relationships: Maintained strong client relations, code enforcement, contract negotiation, customer requirements and customer satisfaction, fostering positive external relationships. Testing and Commissioning: Responsible for testing and commissioning of LV / MV power distribution switch gears, power and auxiliary transformers and electrical wiring. • HVAC & BMS: Commissioning of HVAC chillers, compressors / compressed air, and building management systems. Supported FAT / SAT activities. Ensured adherence to fire protection and fire alarm system protocols spec sheet.• Efficiency Improvement: Improved work efficiency by eliminating obstacles through 5S methodology, managed continuous improvement initiatives with control engineering and applied lean processes. Conducted regular quality auditing and reporting.• Applied knowledge of "Lock-out Tag-out" programs to ensure safe work environments.• Hazardous Area Specifications: Experienced with hazardous and safe area instrument specifications, safety integrated levels (SIL), SIS/SIF validation, and compliance with international safety codes including ATEX.• Emergency Response: Responded to off-hour emergency calls and demonstrated a strong commitment to work, incorporating strategic business.• Conducted site visits and managed stakeholder relations.• Technical Reports: Prepared technical reports, system maintenance documentation, project plans, strategic business documentation. Show less Projects: Ethylene Oxide, BGE, Amines, TTU, ICFContractor: Wish n Deal•Training and Development: Conducted on site maintenance training, team development and team motivation initiatives to enhance team capabilities and performance. Implemented Corrective Action and Preventive Action (CAPA).•Daily Operations Management: Managed daily operations and decision making to ensure smooth workflow and high productivity, addressing strategic goals.•Defining Requirements: Defined project and maintenance requirements, ensuring clear specifications and compliance with standards.•Coordinating Activities: Cross-functional coordination activities to achieve project objectives, enhance efficiency, and ensure stakeholder satisfaction.•Developed and reviewed electrical plans and site plan for commissioning projects ensuring compliance with technical standards and NFPA regulations, fire protection and fire alarm.•Leveraged strong interpersonal skills to foster a collaborative and productive work environment, enhancing teamwork and stakeholder engagement.•Project Control and Coordination: Managed project control and project coordination activities ensuring timely delivery within project cost constraints and quality standards.•Presentations: Delivered compelling presentations to stakeholders, illustrating project progress, challenges, and solutions.•Stress Engineering: Conducted stress engineering analyses to ensure structural integrity and equipment reliability of systems under various operating conditions.•Oversaw system maintenance activities, ensuring optimal performance and reliability. Conducted systems analysis to identify areas for improvement.•Production Maintenance: Managed activities to ensure continuous and efficient operation of systems.•Utilized advanced testing tools to verify system functionality and compliance with performance standards.•Turnover Management: Managed turnover processes ensuring smooth transition and handover of systems post-commissioning. Show less

  • Maintenance Engineer - Instrument

    Mar 2016 - Dec 2017

  • Commissioning and Maintenance Engineer-Instrument

    Aug 2014 - Mar 2016
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  JGC Gulf International Co. Ltd.,

  Dec 2017 - Mar 2018

  QC Inspector

  Company: ARAMCO Jizan oil refineryPetroleum NAPHTA and AROMATICS - Oil & Gas industryContractor: Wnd-Monitoring and implementation of QMS Procedures, ITP & method statements and reporting deviations from management system / contractual requirements of the projects. -Coordination with clients / third party, in accordance with approved ITP, for agreed witness inspections & tests. -Ensuring close-out of punch-points within the time frame. -Reviewing and performing material receiving inspection as per company and client requirements, applicable standards / specifications etc. -Monitoring all installation and inspection of Electrical and instrumentation work with respective Quality ITPs and Checklist. -Monitoring and inspection of Loop checking. -Evaluate the Factory Acceptance Test (FAT)-Monitor Site Acceptance Test (SAT)-Identification of non-calibrated equipment’s and informing Subcontractor QC for expediting arrangements with Calibration agencies for timely calibration of the equipment’s -Identifying near miss and nonconformities in materials, products, processes, procedures and reporting the near miss / nonconformities in the near miss / nonconformity report. -Verification of implementation of corrective & preventive actions against the nonconformities and reporting results.-Monitor the progressive preparation of final quality dossiers / loop folders and maintaining backups of completed quality dossiers / loop folders-Submitting weekly report and requested information / statistics to QAQC Lead – E&I.-Implementation of standards, policies and quality interface management systems (QMS) to QA/QC, auditing, requisitions, engineering, procurement, construction (EPC).• Quality Management: Implemented quality management systems (QMS) for QA/QC auditing, adhering to ISO 9001 standards, and ensuring compliance with technical requirements. Managed document review and raised RFI/INCR against non-conformative works and violations. Show less

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  Novatex Limited - Official Page

  Apr 2018 - Nov 2023

  Deputy Manager Electrical and Instrument PetroChemical

  Petro Chemical Process PlantPolymer (Poly condensation), SSP, EWTP, HTM, Plastic IndustryFMCG Pharmaceuticals HUSKY molding machinesR-PET Recycling FOOD GRADE (EREMA) VACUREMA BASIC 2625T•Installation & Testing: Oversaw installation and testing to meet performance and safety standards. Managed balancing plant operations for optimal performance and efficiency utilizing technical manuals and NFPA standards. Addressed maintainability and reliability issues during the commissioning process.•Job Monitoring & Improvement: Discussed and monitored planned and unplanned jobs for assessing adherence to policies and standards. Managed preventive maintenance, proactive maintenance, site reliability engineering, breakdowns, shutdown/turnaround activities and run to failure. Conducted maintenance improvement initiatives according to regulatory standards.•Issue Resolution: Identified and resolved fundamental issues during the commissioning phase employing root cause analysis (RCA), fault resolution skills, critical thinking, pre-commissioning equipment maintenance engineering, project engineering, routine equipment operation and repair as per specifications, MTBF, MTTR, MTTF.•Vendor Coordination: Coordinated with package vendor specialists for FAT/SAT support and functional test activities in given timelines, ensuring vendor compliance and collaboration. •Risk Assessment: Conducted risk assessment and implemented mitigation strategies to ensure successful project completion with risk management plan.•BOQ & Material Planning: Led BOQ proposals, material requirement planning, RFQ negotiation, and budgeting. Ensured reliable estimation, monthly reporting, and managing third-party contractors, capital expenditure CAPEX and operational expenditure OPEX.•Progress Reporting: Prepared and presented regular progress reports to senior management and stakeholders, reporting and analysis, system administration. Emphasized written communication and oral communication skills. Show less

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  Aramco

  Jan 2024 - Jan 2025

  Senior Electrical and Instrumentation Engineer E&I

  Oil & Gas Industry RefineryContractor: RAWABI Industrial Holdings•User experience of CMMS ERP SAP modules•Leading the Maintenance and Commissioning Team: Lead the team in planning, executing, and overseeing activities for the plant, incorporating team building, strategic thinking, leadership, and supervisory skills. Applied understanding of human behavior to effectively manage and motivate the team, ensuring high performance and adherence to safety protocols.•Compliance with Safety Standards: Ensured all maintenance and commissioning processes align with industry standards, safety regulations, and company policies. Emphasized labor and employment law, attention to detail and participated in EHS, HSE, and HAZOP trainings.•Coordination with Stakeholders: Coordinated with project managers and other stakeholders relations to ensure seamless integration of systems and components. Collaborated with project management team, construction teams, civil engineering, mechanical engineering, low-voltage engineering, automation loop control systems integration, and developed deliverables such as ILD loop check folders, hook-up drawings, P&ID design drawings, schematic and isometric equipment layout, and electrical layouts.•Managing and Development: Developed detailed commissioning plans, schedules, and procedures including budget management and budget control, cost management, resource allocation, scheduling, project work tracking, and reporting on progress and performance. Ensured the integration of operational requirements and maintained accurate project documentation.•Supervision of Deliverables: Understanding scopes of work with site Supervision and understood various process deliverables like plot plans, technical design, cable layouts, marshalling cabinets, process flow sheets, and vendor packages.•Technical Guidance: Building maintenance team conducting maintenance training, skill development, management software, work under high pressure, stress environment. Show less

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  JIGPC- Jazan Integrated Gasification and Power Company

  Jan 2025 - now

  Senior Instrument and Controls Engineer