Michael Wilson

Experience

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  Gichner Shelter Systems

  Jun 2001 - Oct 2010

  Mechanical Design Engineer

  Project Engineer for modifying standard configurations; primarily ISO, LMS, S280, and HMMWV (Hummer) mounted shelters:• Lead Engineer for Shadow UAV prototype field shelter, upgrades to the Patriot missile system radar shelter, Z-Backscattering trailer used in security screenings, Blue Storm, and BAE's Rewind Shop and ICE System. • Managed product development of self-contained ISO shelter platform for use with IFTE-V6 shelter entirely using AutoCAD.Mechanical to create layouts and verify dimensional accuracy of parts for manufacturing.• Lead engineer for MOTS (Mobile Tower System for Aircraft) shelter, awarded appreciation plaque from customer.• Created layouts and designs using AutoCAD Mechanical.• Wrote technical specifications, manufacturing processes, and repair procedures • Generated CAPA Reports (Corrective Action/Preventative Action) and Root Cause Analysis for manufacturing issues.• Authored print reading course and served as head instructor. • Generated, managed, and hosted design reviews with customers. Show less

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  National Center for Defense Manufacturing & Machining (NCDMM)

  Oct 2011 - Oct 2012

  Project Engineer

  Project Engineer for multiple programs bridging the gap between commercial innovation and military initiatives: - Created “Tube Fabrication Center”, a turn-key manufacturing capability for stainless steel tube assemblies used on the AGPU (Aviation Ground Power Unit).· - Lead Engineer for establishing pressure testing capability for demilitarized MMGRS rockets.· - Researched and authored “Industry Assessment” for expanding the usage of FARO laser scanners throughout the depot for faster setup and in-process inspections. Show less

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  TE Connectivity

  Jan 2014 - Mar 2015

  Manufacturing Engineer

  Lead Engineer for migrating several product lines to Mexico: • Managed all tasks necessary to transfer materials, equipment, and resources of production lines to Mexican facility.• Created training checklist and procedures to instruct Mexican personnel; both in English and Spanish.• Reverse engineered parts having no existing drawings.• Replaced custom shipping containers with commercial containers resulting in an 87% savings in costs.• Reviewed, revised, and updated company manufacturing procedures to minimize production issues.• Note: Contract ended following the successful completion of the migration project. Show less

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  United Technologies Aerospace Systems

  Apr 2015 - Dec 2015

  Project Engineer

  Product development team leader for the oxygen life support system used in the ECLSS system on the Orion spaceship:• Lead engineer for prototype testing of the CO2 and Humidity Control System (CHC) canister.• Evaluated materials using trade studies.• Authored test procedure for qualifying CHC canister.• Note: Contract ended 2 years early following NASA budget cuts and re-planning to the Orion Spaceship Program (12/11/2015).

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  Textron Systems

  Aug 2016 - Aug 2019

  Project/Systems Engineer III

  • Evaluated concepts and manufacturability of new products proposed by the Business Development Group and per customer request. Developed preliminary designs to estimate costs and schedule for proposals. • Coordinated all project tasks to ensure timely completion and delivery of products.• Analyzed root cause and corrective action for items returned from customer. One major issue was rust found on pressed-in bushings of a support bracket caused by supplier not using corrosion resistant steel as specified on drawing.• Wrote analysis reports for returned merchandise. Developed automatic graphing and chart representations for metrics. • Researched and found new replacement parts for items no longer available or obsolete.• Evaluated materials found to be obsolete and determined suitable replacements. Ensured proper documentation for all updates to manufacturing and purchasing changes. Resolved manufacturing problems.• Reviewed drawing package for errors and manufacturability. Contributed mechanical portion of schedule and cost estimate for proposal. Show less

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  GLG

  Feb 2020 - now

  Council Member

  Engineering consultant providing insight and technical expertise to companies seeking innovation-driven solutions to mechanical design and manufacturing challenges using my many years of problem-solving experience in industry.I make the most of my engineering knowledge to provide clients with in-depth understanding and solutions to design and manufacturing problems through one-on-one conversations over the phone or in person, through small group meetings, or longer-term board or special advisory positions.GLG (Gerson Lehrman Group) is a consulting platform connecting businesses worldwide to technical knowledge so clients in every sector can interact with experts to gain answers to their questions. Council Members of GLG offer support, mentorship, and consulting to various companies in assisting them in better understanding technological advances, industry trends, and strategic and operational challenges. Show less

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  NASA Goddard Space Flight Center

  Mar 2020 - Oct 2020

  Aerospace Hardware Engineer

  Contract mechanical engineer supporting the On-orbit Servicing, Assembly, and Manufacturing 1 (OSAM-1) and Trident Vantage Plankton, Aerosol, Cloud, ocean Ecosystem (PACE) programs by tracking and ensuring all deliverable parts and assemblies meet the design and documentation requirements. Original six month contract not renewed after eight months due to funding cuts.

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  Peraton

  Mar 2021 - Sept 2024

  Quality Assurance Engineer IV - Supply Chain Analyst

  Provided quality and mission assurance for NASA's SENSE (Space Exploration Network Services and Evolution) contract with focus on the procurement lifecycle to ensure the delivery of effective, high quality, and safe products for existing and upcoming missions.Specifically,- Worked with vendors and suppliers to ensure QA requirements were included in procurement activities and understood by the proposing parties.- Conducted process and product surveillance of vendor/supplier activities across the lifecycle from in-plant surveillance through acceptance testing and shipping to ensure implementation of QA requirements.- Collected and reported quality metrics to higher level management on project performance and deliverables.- Evaluated effectiveness of quality assurance processes and procedures.- Travelled to supplier's facilities for audits and assessments of manufacturing and quality processes. Show less