Ravi Bapna

Ravi Bapna

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location of Ravi BapnaIndore, Madhya Pradesh, India

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  • Timeline

  • About me

    Manager at Eicher Trucks and Buses

  • Education

    • Tilok Chand Jain Higher Secondary School Indore

      1998 - 2004
      Twelve standard Maths ,Physics,Chemistry

      Activities and Societies: Participated in NCC camp & I was an NCC cadet. Higher secondary standard

    • Bal Vinay Mandir Chhatribagh Indore

      1990 - 1998
      Fifth Standard Primary education
  • Experience

    • FORCE MAN Trucks Pvt.Ltd

      Mar 2010 - Sept 2011
      GET

      Responsibilities:-(GET Mar 2010 to Sep 2011)Understand different machine, Process, inspection activity.Hand on experience on each machines.Production line supervision.Maintaining required quality standards.Achieving Day-to-Day Production Targets.Manpower Allocation shift wise.Do & motivate others for KAIZEN & POKAYOKE.Maintaining production related check sheet.Collecting data for process rejection and customer complaints.

    • FORCE MAN Trucks Pvt. Ltd.

      Oct 2011 - Mar 2012
      Engineer

       Shop Floor Production Planning & control.  Production line supervision.  Maintaining required quality standards. Achieving Day-to-Day Production Targets. Manpower Allocation shift wise.  Handling Machining Lines independently having 25 nos.of members. Planning to reduce rejection & rework in the line by using skills like KAIZEN, POKAYOKE. Production Improvement i.e. output per hr. & output per man. Controlling process rejection & assembly complaints and take corrective action on it. Show less

    • MAN India Trucks Pvt. Ltd. Pithampur

      Apr 2012 - Mar 2015
      Asst.Manager

      • Shop Floor Production Planning & control. • Monitoring & Analysis of process rejection & customer complaint (Engine Assembly), decide corrective & preventive actions.• Maintaining required quality standards.• Achieving Day-to-Day Production Targets.• Manpower Allocation shift wise. • Handling Machining Lines independently having 25 nos.of members.• Planning to reduce rejection & rework in the line by using skills like KAIZEN, POKAYOKE.• Production Improvement i.e. output per hr. & output per man.• Doing 5S & TPM Activities.• Increase utilization of machine & man machine engagement.• Imparting training to supervisors and operators on basic process, Baker Gauges & measuring instruments . • Actively involved in implementation of quality system like ISO / TS 16949.• Establish safe working procedures in the area of responsibilities to keep the number of accident to the minimum or zero.• Process capability studies (CP & CPK) for different Characteristics & collecting documentation related to the above activities as per TS requirements. Show less

    • MAN Trucks India Pvt.Ltd. Pithampur Indore

      Apr 2015 - Mar 2018
      Deputy Manager

      From April 2015.My responsibilities includes:- Shop Floor Production Planning & control.  Productivity Improvement i.e. output per hour, output per man & man-days / vehicle.  Continual improvement in cost saving. Target of saving Rs 20 Lakhs from different activities in shop. Controlling process rejection & assembly complaints and take corrective action on it. Achieving Day-to-Day Production targets. Proper Training of new & senior technician & develop senior technician in role of line supervisor. Increase Multi skilling of technician. Doing 5S & TPM Activities. Manpower Allocation shift wise.  Actively involved in implementation of quality & environment system like ISO / TS 16949, OSHAS 18001 & ISO 14001. Establish safe working procedures in the area of responsibilities to keep the number of accident to the minimum or zero. Process capability (Cp & Cpk) & Process validation studies for different Characteristics & collecting documentation related to the above activities as per TS requirements.  Audit for system adherence Show less

    • Man Trucks India Pvt. Ltd.

      Apr 2018 - Oct 2018
      Manager

       Actively interfaced with vendors and senior management for order expediting, capacity planning, and material forecasts for Cylinder Block & Head Euro VI project. Maintained compliance with critical safety and quality standards. Established production schedules, defined staffing requirements, and implemented optimized procedures

    • Force Motors Ltd

      Nov 2018 - May 2019
      Asst.Manager

      I was having responsibilities to handle production as well as planning , store and logistics to revive the plant for new business opportunities

    • Eicher Trucks and Buses

      Jun 2019 - Jul 2023
      Deputy Manager

      I am working in Technical service department.My job responsibilities includes process planning for machine shop equipments preferred Cylinder Block.

    • Volvo Eicher commercial vehicle

      Jul 2023 - now
      Manager
  • Licenses & Certifications

    • Green Belt in six sigma

  • Honors & Awards

    • Awarded to Ravi Bapna
      Improvement in safety standard on Cylinder Block conveyor line Confederation of Indian Industry Oct 2017  Represented plant & got prize for “Improvement in safety standard on Cylinder Block conveyor line” in CII Kaizen competition. (2017)
    • Awarded to Ravi Bapna
      Improvement in Productivity of Cylinder Head MAN Trucks & Bus AG Munich Germany Apr 2017  Represented plant & got prize for “Improvement in Productivity of Cylinder Head” in worldwide competition that was held in Munich Germany. (2017)
    • Awarded to Ravi Bapna
      Improve OEE of washing machine MAN Trucks India Pvt.Ltd Aug 2013  Lead the team who awarded as best half yearly squad for “Improving Overall equipment efficiency "of washing machine
    • Awarded to Ravi Bapna
      Individual award for controlling rework & rejection of Crank & Cam bore Force MAN Trucks India Pvt.Ltd Nov 2012 Individual award for controlling rework & rejection of Crank & Cam bore on line boring special purpose machine.
    • Awarded to Ravi Bapna
      Increase productivity of Cylinder Block line Force MAN Trucks India Pvt.Ltd May 2011 Increase productivity of Cylinder Block line through cycle time reduction on CNC machines.
    • Awarded to Ravi Bapna
      Control rejection & improve productivity of Piston bore special purpose machine Force MAN Trucks India Pvt.Ltd Apr 2011  Awarded best half yearly squad, to “Control rejection & improving productivity of Piston bore SPM machine “
  • Volunteer Experience

    • Team leader

      Issued by MAN Trucks India Pvt Ltd on Feb 2013
      MAN Trucks India Pvt LtdAssociated with Ravi Bapna