
Ravi Bapna
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About me
Manager at Eicher Trucks and Buses
Education

Tilok Chand Jain Higher Secondary School Indore
1998 - 2004Twelve standard Maths ,Physics,ChemistryActivities and Societies: Participated in NCC camp & I was an NCC cadet. Higher secondary standard

Bal Vinay Mandir Chhatribagh Indore
1990 - 1998Fifth Standard Primary education
Experience

FORCE MAN Trucks Pvt.Ltd
Mar 2010 - Sept 2011GETResponsibilities:-(GET Mar 2010 to Sep 2011)Understand different machine, Process, inspection activity.Hand on experience on each machines.Production line supervision.Maintaining required quality standards.Achieving Day-to-Day Production Targets.Manpower Allocation shift wise.Do & motivate others for KAIZEN & POKAYOKE.Maintaining production related check sheet.Collecting data for process rejection and customer complaints.

FORCE MAN Trucks Pvt. Ltd.
Oct 2011 - Mar 2012Engineer Shop Floor Production Planning & control. Production line supervision. Maintaining required quality standards. Achieving Day-to-Day Production Targets. Manpower Allocation shift wise. Handling Machining Lines independently having 25 nos.of members. Planning to reduce rejection & rework in the line by using skills like KAIZEN, POKAYOKE. Production Improvement i.e. output per hr. & output per man. Controlling process rejection & assembly complaints and take corrective action on it. Show less

MAN India Trucks Pvt. Ltd. Pithampur
Apr 2012 - Mar 2015Asst.Manager• Shop Floor Production Planning & control. • Monitoring & Analysis of process rejection & customer complaint (Engine Assembly), decide corrective & preventive actions.• Maintaining required quality standards.• Achieving Day-to-Day Production Targets.• Manpower Allocation shift wise. • Handling Machining Lines independently having 25 nos.of members.• Planning to reduce rejection & rework in the line by using skills like KAIZEN, POKAYOKE.• Production Improvement i.e. output per hr. & output per man.• Doing 5S & TPM Activities.• Increase utilization of machine & man machine engagement.• Imparting training to supervisors and operators on basic process, Baker Gauges & measuring instruments . • Actively involved in implementation of quality system like ISO / TS 16949.• Establish safe working procedures in the area of responsibilities to keep the number of accident to the minimum or zero.• Process capability studies (CP & CPK) for different Characteristics & collecting documentation related to the above activities as per TS requirements. Show less

MAN Trucks India Pvt.Ltd. Pithampur Indore
Apr 2015 - Mar 2018Deputy ManagerFrom April 2015.My responsibilities includes:- Shop Floor Production Planning & control. Productivity Improvement i.e. output per hour, output per man & man-days / vehicle. Continual improvement in cost saving. Target of saving Rs 20 Lakhs from different activities in shop. Controlling process rejection & assembly complaints and take corrective action on it. Achieving Day-to-Day Production targets. Proper Training of new & senior technician & develop senior technician in role of line supervisor. Increase Multi skilling of technician. Doing 5S & TPM Activities. Manpower Allocation shift wise. Actively involved in implementation of quality & environment system like ISO / TS 16949, OSHAS 18001 & ISO 14001. Establish safe working procedures in the area of responsibilities to keep the number of accident to the minimum or zero. Process capability (Cp & Cpk) & Process validation studies for different Characteristics & collecting documentation related to the above activities as per TS requirements. Audit for system adherence Show less

Man Trucks India Pvt. Ltd.
Apr 2018 - Oct 2018Manager Actively interfaced with vendors and senior management for order expediting, capacity planning, and material forecasts for Cylinder Block & Head Euro VI project. Maintained compliance with critical safety and quality standards. Established production schedules, defined staffing requirements, and implemented optimized procedures

Force Motors Ltd
Nov 2018 - May 2019Asst.ManagerI was having responsibilities to handle production as well as planning , store and logistics to revive the plant for new business opportunities

Eicher Trucks and Buses
Jun 2019 - Jul 2023Deputy ManagerI am working in Technical service department.My job responsibilities includes process planning for machine shop equipments preferred Cylinder Block.

Volvo Eicher commercial vehicle
Jul 2023 - nowManager
Licenses & Certifications

Green Belt in six sigma
Honors & Awards
- Awarded to Ravi BapnaImprovement in safety standard on Cylinder Block conveyor line Confederation of Indian Industry Oct 2017 Represented plant & got prize for “Improvement in safety standard on Cylinder Block conveyor line” in CII Kaizen competition. (2017)
- Awarded to Ravi BapnaImprovement in Productivity of Cylinder Head MAN Trucks & Bus AG Munich Germany Apr 2017 Represented plant & got prize for “Improvement in Productivity of Cylinder Head” in worldwide competition that was held in Munich Germany. (2017)
- Awarded to Ravi BapnaImprove OEE of washing machine MAN Trucks India Pvt.Ltd Aug 2013 Lead the team who awarded as best half yearly squad for “Improving Overall equipment efficiency "of washing machine
- Awarded to Ravi BapnaIndividual award for controlling rework & rejection of Crank & Cam bore Force MAN Trucks India Pvt.Ltd Nov 2012 Individual award for controlling rework & rejection of Crank & Cam bore on line boring special purpose machine.
- Awarded to Ravi BapnaIncrease productivity of Cylinder Block line Force MAN Trucks India Pvt.Ltd May 2011 Increase productivity of Cylinder Block line through cycle time reduction on CNC machines.
- Awarded to Ravi BapnaControl rejection & improve productivity of Piston bore special purpose machine Force MAN Trucks India Pvt.Ltd Apr 2011 Awarded best half yearly squad, to “Control rejection & improving productivity of Piston bore SPM machine “
Volunteer Experience
Team leader
Issued by MAN Trucks India Pvt Ltd on Feb 2013
Associated with Ravi Bapna
Languages
- hiHindi
- enEnglish
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