Mazhar Ali

Experience

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  University of Engineering and Technology, Taxila

  Sept 2017 - Mar 2019

  Research Assistant
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  BrandH2O PVT LTD

  Feb 2020 - Jul 2021

  Team Lead Content Development

  • Responsible for developing written reports through data processing and data analysis on SPSS software and Microsoft Excel.• Responsible for leading a team of 6 members and performing proofreading of project reports developed on a daily basis.• Managing the daily workload and reporting progress on a daily basis to the production manager.

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  Lucky Knits (Pvt.) Ltd

  Jul 2021 - Jun 2022

  Management Trainee Officer

  • Responsible for the design of the production floor’s process layout for the new styles.• Responsible for preparing daily record sheets for efficiency calculation in the production dept. • Responsible for planning machines/operators needed for the new styles. • Responsible for line balancing through time and motion study.• Responsible for the development of product designs for Laser cutting machines through AutoCAD.• Responsible for Pre-costing of new orders.

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  Alkaram Textile Mills Pvt. Ltd

  Jun 2022 - Jul 2024

  Operational Excellence Lead

  • Coordination with the planning department to ensure the timely delivery of shipments through production capacity studies, SAM calculation, and manpower planning against planned load.• Perform line balancing, assign targets to production lines on a daily basis, monitor hourly production, and record downtimes.• Maintain efficiency monitoring dashboard for stitching and quilting floors.• Performing kaizen activities periodically for continuous improvement on the production floor. • Designing production floor layouts on AutoCAD and optimization of production flow. • Maintain KPI boards and perform lean training on the production floor.• Monitor Fabric wastage meters along with the nature of defects in the cutting department to perform RCA and improve the six sigma level. Show less

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  Lucky Knits Private Limited

  Jul 2024 - now

  Deputy Manager Industrial Engineering

  Key Responsibilities:• Manage cut to pack activities related to industrial engineering in cutting and stitching floors with a capacity of 10 cutting tables and around 1000 stitching machines respectively.• Lead a team of ~50 members, including Assistant Managers, IE Executives, Garment Technician, Senior Instructor, Data Entry Operators, and Stitching Operators for automation-based T-shirt pocket attachment production. • Keep a check on garment costing, thread consumption, and garment production rates to ensure cost-effectiveness and resource efficiency.• Execute Lean Transformation projects, through layout designs on AutoCAD, conduct Kaizen activities, and implementation of 5S methodologies.• Develop and manage Microsoft Excel and PowerBi dashboards for real-time reporting and analysis to support decision-making processes.• Oversee automation and technology integration initiatives to enhance production efficiency and production flow.• Oversee the assessment process of stitching operators, garment checkers, packers and other production resources. Show less