Sunny Thakur

Experience

• 

  Wipro Consumer Care and Lighting

  Nov 2013 - Oct 2020

  Production Engineer

  # Managing the production planning & development of manufacturing process, process capabilities and product as per requirements within specified target cost# Managed Shift, man, material, troubleshooting. # Ensure timely execution of market orders # Controlled Process rejections, by improving assembly process and defect analysis.# Reduce thermal rejection from 10.9 % to 2.5 %# Implemented Poka Yoke in pneumatic press machine , by providing side push buttons to avoid near misses or accident.# Achieved cycle time reduction in pad printing from 25 sec to 12 sec by introducing Automatic printing machine.# Ensure 5s on the shop floor.# Improved productivity of Socket assembly from 495 to 550 per hour, by introducing single piece flow.# Setting and Validating of spot welding and thermal parameters of new MCB assembly line. Show less

• 

  Havells India Ltd

  Oct 2020 - now

  1.Leading New Product Industrialization & Technology transfer projects of Mcb & Rccb.2. Manage project teams to ensure program stays on schedule.3.Determine Capacity requirements and subsequent investment options.4.Process Planning in terms of Calculating TAKT time & Labor requirement, Deciding online & offline operations and assembly sequence.5. Conduct facility planning and facility layout development of New development at production plant.6.Design and deploy efficient material handling and material flow.7. Development of assembly lines & testing automation of MCB & RCCB8.Sharing specifications for development of testing fixtures and inspection gauges.9. Process FMEA for critical process10. Process qualification of special process like Resistance Welding, Soldering,Brazing, injection Molding, Electroplating & Heat treatment.11. Coordinating with R&D team for testing, validation and faster implementation of localization parts.12. Coordinates with test lab for samples feedback & make improvements on the basis of test report and sample analysis.13. Preparation of New Product documents PFMEA, Control plans, Test procedure, inspection standard.14.Hands on Experiences in Lean Manufacturing ( VSM, Eliminating NVAin Assembly , cell design & ECRS)15. Minimizing performance bottlenecks for higher productivity by maximizing men, material & machine.16.Supporting MCB & RCCB Product lines for process troubleshooting, Routing, ECR/ECN & Cost release.17. Knowledge of standard IS/IEC 60898-1 & 60947-218. Awareness on PPAP, APQP,SPC,7QC tools, Kaizen, Six Sigma, Poka Yoke, KANBAN, SMED. Show less

  • Assistant Manager

    Apr 2024 - now

  • Senior Engineer - New Product development

    Oct 2020 - now