Prabhat Dighraskar

Experience

• 

  Technocraft Toolings

  Dec 2013 - Mar 2018

  Graduate Trainee Engineer / Engineer

  - Played a pivotal role as a Graduate Trainee Engineer and later as an Engineer in the development of new products and auto-components.- Conducted thorough feasibility studies through meticulous drawing analysis, ensuring alignment with project requirements and specifications.- Led product and auto-component development projects, overseeing processes from initial concept to final launch.- Collaborated with cross-functional teams to modify, improve, and develop processes, ensuring efficiency and effectiveness.- Coordinated with vendors for part development, conducted vendor audits, and successfully negotiated cost settlements.- Managed sample submissions as per customer requirements, incorporating feedback for continuous improvement.- Demonstrated proficiency in quality assurance documentation, including Process Flow Diagrams (PFD) and Control Plans.- Played a key role in achieving ISO 9001:2008 and ISO 9001:2015 certifications for the company's plants.- Conducted internal and process audits, as well as successfully managed customer audits.- Contributed to the continuous enhancement of manufacturing solutions by coordinating with design, manufacturing, and sourcing teams. Show less

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  Marathwada Auto Compo Pvt Ltd (MACPL)

  Apr 2018 - Jan 2023

  Senior Engineer/Management Executive

  Played a pivotal role in driving excellence in product development, supplier management, and cost optimization- Led product development initiatives, meticulously analyzing customer drawings and coordinating timing plans for sample and pilot batches.- Spearheaded supplier management efforts, evaluating and onboarding suppliers while negotiating contracts to ensure quality and delivery standards.- Managed projects involving steering column development for scooters and commercial vehicles, facilitating proactive component development for 12 OEMs.- Excelled in cost optimization by preparing detailed estimation sheets for various components, conducting process sequence studies, and implementing cost-effective manufacturing processes.- Ensured adherence to quality standards, finalizing quality and delivery requirements with suppliers and conducting PPAP approvals.- Collaborated cross-functionally with design, manufacturing, and sourcing teams to provide optimal solutions, driving efficiency and innovation.- Championed continuous improvement initiatives, implementing process enhancements to reduce costs, optimize processes, and enhance product quality. Show less

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  Technocraft Toolings

  Feb 2023 - now

  12 years of experience in cost engineering, strategic sourcing, New product Development with a demonstrated history of working in the automotive industry. Skilled in Sourcing, should costing, Price negotiation, VA/ VE, Supplier Development.**• Lead Product costing for Frames, Trailing Arms, Swing Arms, Front Suspensions, Sheet metal & machining parts.Develop should costing models for New parts / product via. Zero Base Costing, Teardown analysis.• Lead VAVE & cost reduction activities through zero-based costing that enables data driven negotiation with suppliers.Lead War Room activities which focuses on cost reduction projects based on PQCDSM.• Monitor Steel Sheet & Tubes prices, Scrap prices have a direct impact on BOM cost• PO amendments, CN-DN analysis• Cost-saving through localization and alternate sourcing.• Competitor's product benchmarking and cost estimation• Support product design team on manufacturing feasibility and cost estimation• Source identification, evaluation & Shortlisting. Show less Management Professional driving excellence in operations management, overseeing key functions including supplier development, project management, and process optimization.- Spearhead operations management, overseeing critical functions including supplier development, project management, and process optimization.- Develop and execute strategic plans to enhance operational efficiency, drive growth, and ensure alignment with organizational objectives.- Drive supplier development initiatives, identifying and nurturing strategic partnerships to secure high-quality materials and components.- Lead cross-functional teams to successfully deliver projects on time and within budget, from initial feasibility assessments to final product launches.- Analyze existing processes, identify areas for improvement, and implement strategies to streamline operations and reduce costs.- Ensure compliance with industry standards and regulations, maintaining high levels of quality and customer satisfaction.- Motivate and mentor a team of professionals, fostering a culture of collaboration, innovation, and continuous improvement.- Cultivate strong relationships with internal stakeholders, customers, and suppliers to drive collaboration and achieve business objectives. Show less

  • Sr. Manager Costing and Strategic Sourcing

    Apr 2024 - now

  • Operations Manager

    Feb 2023 - Oct 2024