Avinash Madisa

Experience

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  Isuzu Motors India Private Limited

  Aug 2017 - Jan 2019

  GAT

  • Hands On Experience In Dry/Wet Sanding, Sealer Application.• Paint Direct & Indirect Materials Consumption Monitoring Co ordination & Data Attendance• Line JPH Data Maintenance, Root cause Analysis Of Production Loss & Corrective Action Preparation.• Water Leak & Corrosion Test Carried Out With Engineering Team & CountermeasurePreparedness For Additional Sealer/Primer Touch Up In Weak Area.

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  Kia India

  Jan 2019 - Jul 2022

  Sr.Executive

  • New Color Application, Quality Testing & Trails With The Portable Pressure Pots• Successfully Launched and Stabilized The 3 New Model & Implemented 4 New Color To The Market.•Developed an Organized Paint Shop Structure, Training & Development Of People. • Implemeted Color Key Primers & Deletion Of Base In body Interior Panels• Manpower Lay Out Finalisation• Paint Defect In Mettalic Color Reduction Activity & Improvments Implementations.• Paint Sub materials Consumption & Stock Monitoring and Ensure Avialability• New model development (stays, Robo programming, sealant & wax application, equipment changes)Production :• Handling The Team Size of 40• Development of Paint Shop Training Manual (Safety Standards, Process Flow and Quality Standards)• Manpower Training and Development Designing and Evaluating the Team KPI in Monthly basis• Daily Shift Start Meeting In terms of Quality, Production and Safety Communications• Assembly & PDI Problems, Rootcause Analysis, Countermeasure Preparation & Present To Top Management Meetings.• Report And Act Up on Plant or Equipment Break downs to Maintenance Team• Monitor and Maintain Company AbsenceControl Procedure to ensure MaximumAttendance Level• Cross team functions to have detail study of issues raised by Assembly Show less

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  Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

  Jul 2022 - Jul 2023

  Assistant Manager

  • Deal with personnel issues on shift including interaction with the Trade Union, in line with Company Policy and Agreements• Paint Shop Facility Equipment Selection For Paint Application & Testing As Per The Standards.• Performed Engineering Analysis, Process Studies, Time Study & Line Balancing and Reduced Down Time.Production :• Handling The Team Size of 32• Manpower Training and Development Designing and Evaluating the Team KPI in Monthly basis• Daily Shift Start Meeting In terms of Quality, Production and Safety Communications• Assembly & PDI Problems, Rootcause Analysis, Countermeasure Preparation & Present To Top Management Meetings.• Report And Act Up on Plant or Equipment Break downs to Maintenance Team• Monitor and Maintain Company AbsenceControl Procedure to ensure MaximumAttendance Level• Cross team functions to have detail study of issues raised by Assembly Show less

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  Rntbci

  Jul 2023 - now

  Senior Process Design Engineer

  - Working for NISSAN GLOBAL PROJECTS.• Collection of data from global plant replicating the process to compare the cost for new vehicle.• Preparation of new model development matrix and planning the schedule.• Top coat simulation – Data creation from layout and conveyor operations.• Lean study on existing process for global plants and implementing best practices economically without effecting product quality.• Simulation software’s known – MOTOSIM, PSI.