Mitesh Shetty

Experience

• 

  Jyoti Fibre

  Jun 2011 - Jul 2012

  Design Engineer (Part-Time)

  • Designed Fibre Reinforced Plastic (FRP) fire hose products, food containers using Solidworks and provided customized solutions as per client specifications. • Supervised the small scale manufacturing of FRP products.• Interacted with various clients. • Efficiently carried out procurement activities.

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  Cadsys Simulation India Pvt. Ltd

  Oct 2012 - Dec 2012

  Design Engineer

  • Worked as a technology consultant for Larsen and Toubro Ltd.• Designed and developed components and HVAC piping system for a project on building submarine for Indian Navy.• Generated Value-Engineering ideas by brainstorming with team members.• Used AutoCAD to read and modify pipe layout.• Proficient in Catia V5 part, surface, structural, piping and sheet metal workbenches.

• 

  Irish Pressings Ltd

  Aug 2014 - Jul 2015

  Press Tool Design Engineer

  • Design press tools for automotive industries, gauges used in quality department, walking beam transfer line and automated spot welding system by scara robots.• Designed press tools used for manufacturing of brackets for fuel tank of automobiles. • Use design techniques to reduce cost, machining time, labor work and prevent manufacturing errors.• Collaborate with Managing Director, Production Manager, Programmers and CNC operators.• Modify design of punches and dies after FEA analysis and quality analysis of the tool. Show less

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  C&F Tooling LTD

  Jul 2015 - Nov 2017

  Tool Design Engineer

  · Design press tools, stretch bending tools, polishing tables, assembly jigs and checking fixtures for various aluminium components for automobiles.· Developed the design process of nests using the knowledge about underlying mathematics and software programing to create complicated surfaces in Solidworks which shortens the design time by about 75%.· Provide quick and cost-effective design solutions with in depth knowledge of tooling materials and reusing the materials assigned to be scrapped.· Design for off-shore manufacturing considering the machines and types of operations performed onsite.· Interact with all stakeholders like customers, suppliers, machining team and toolmakers to understand their views and find best design to meet the needs of stakeholders. Show less

• 

  Sensata Technologies

  Nov 2017 - now

  • Leading a team of 12 Design Engineers responsible for two key business domains: Electrification (Contactors and Fuses) and Pressure Sensors (MEMS, APT, and MSG)• Bringing a wealth of experience in managerial activities, which encompasses providing technical leadership and guidance to team members, planning, scheduling tasks, engaging in discussions with various functions and management for reviews and analysis, monitoring project progress, and ensuring delivery within quality, time, and budgetary parameters• Successfully established a measurement lab in India with an investment of approximately $200k, aimed at supplier development and RCA (Root Cause Analysis)• Leading a range of projects, including 6 NPDs (New Product Developments), 6+ NBOs (New Business Opportunities), 3CMs (Change Management Projects), and 15+ EOL (End of Life) tooling validations• Implemented the Jira Kanban process to enhance team efficiency and workflow• Demonstrated expertise in MSA (Measurement System Analysis) through the completion of a Six Sigma green belt project• Involved in all aspects of the product life cycle, including creating product specifications, conducting DV/PV (Design Verification/Production Validation) gap analysis, performing DFMEA/DFM (Design Failure Mode and Effects Analysis/Design for Manufacturing), employing SPC (Statistical Process Control), planning and analysing test results, conducting RCA, generating reports, and supporting PPAP (Production Part Approval Process)• Primarily responsible for the mechanical aspects of design, such as housing design, tolerance stack up, 3DCS (Three-Dimensional Tolerance Analysis), static and electromagnetic simulation, and basic electromechanical system modelling. Additionally, collaborated with electronics and electrical engineers to evaluate electrical details and finalize assembly drawings Show less · Working in R&D department of High Temperature Sensors, developed various special tools and machines for development of new sensors.· Lead the development of various new equipment with a budget of over €300k by aligning with the global mechanization department, component experts, process engineers and project managers to define equipment specifications, project tasks and CapEx planning. · Conducted regular design reviews with mechanical, electrical, software engineers and safety department at different stages of the project and provided technical expertise for the smooth progress of the project.· Executed detailed Factory Acceptance Test & Site Acceptance Test to ensure the equipment meets all functional requirements and confirms to CE standards before handing it over to the process/prototyping team.· Set up a new Multi-fiber Laser Welding machine, developed a new tooling and wrote a program in G&M code within 2 weeks to make sure continuous flow of parts to the customer. Received recognition award for this challenge with an estimated cost saving of ~€15k. · Designed and automated a few processes solely, including designing electrical layout, PLC and software programming.· Applying Six-Sigma DMAIC methodology to improve rotary swaging process with targeted saving of above €25k. Show less

  • Senior Mechanical Engineer

    Sept 2024 - now

  • Design Engineering Supervisor

    Apr 2021 - Sept 2024

  • Design and Equipment Engineer

    Nov 2017 - Mar 2021