Irvin Morales

Experience

• 

  Victaulic

  Nov 2021 - now

  • Maintain the functionality of the metallurgical laboratory equipment, non-destructive testing equipment such as Ultrasonic equipment and machines related to the sand and physical testing.• Knowledge of quality tools, such as 8D’s, FMEA, PPAP, APQP, Statistical Process Control, Measurement Systems Analysis, etc.• Developed an attribute chart of Mechanical Properties Vs Elements (C-Si-Mn-Cu) so we can make quick decisions to improve the mechanical properties in case we need it.• Audits to process ranging from molding, pouring, finishing of the pieces daily.• Created an online chart in excel with all the elements from preliminary to final results to periodically review the data of our elements in the metal.• Generate in a timely manner the special metallurgical analyses requested by the service areas and the client such as the use of pig iron in our metal.• Created more than 80 visual aids, one minute lesson, work instructions, method sheet, SOP, check list, for the ISO-9001_2015 making from different topics such as metallographic preparation technique, how to interpret one, etc.• Advise and train production areas in quality systems, furnace safety and how to properly operate the coreless furnace.• Created all sheet specifications of the materials need ranging from Alloys, the type of new sand, refractory materials and repair materials for the furnace, resins and catalyst, type of steel scrap, pig iron, exothermic sleeves, filters, to match the with the certificate from the supplier that we keep on a digital folder.• Desing gating systems for ductile iron and make trials to follow up if it worked. As an example, we reduce from 90% to 0% shrinkage in the high runners. Show less

  • Quality Engineer

    Jun 2022 - now

  • Quality Assurance Technician

    Nov 2021 - Jun 2022