
Nagaraj Hanumanthappa Malanakoppa

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About me
Continuous improvement lead | Data Analyst | Business decision Making support | Problem Solving | Data Visualization | Senior Industrial Engineer || Ex- TATA
Education

University BDT College of Engineering - India
2015 - 2019Bachelor's degree Mechanical Engineering 7.43Activities and Societies: Cricket player, Volleyball player, Ball badminton player, badminton player, Hostel mess leader, Class representative
Experience

TATA Advanced Systems Limited
Jun 2019 - Feb 2024*Continuous improvement lead, Lean Manufacturing Engineer, Senior Industrial Engineer*As a industrial Engineer Conducting a time study by using a MOST Technique to establish standard time.*To improve manufacturing process continuously conducting work element analysis, VA and NVA Analysis and proactively participating in elimination and reduction of NVA'S in the process*To maintain good relationship between people & their work environment, to prevent injuries & illnessassociated with the design of physical work, to increase employee safety and comfort and to optimize work performance & quality conducting a Ergonomic study*As a industrial engineer performing a machines capacity planning by considering all projects to understand and monitor machines requirements, Number of shifts requirement and machines utilization and also helping management to make decision on new machines procurement plan*Calculating and monitoring machines OEE and conducting OEE loss analysis to understand where to react to improve machines OEE*Generating, Presenting and Publishing OEE Reports to top management to understand OEE progress*Involved in Business decision making projects - New CNC Machine procurement finalization*Conducting 3P for new projects and designing effective layouts*As a part of industrial engineering calculating a resource requirements to run plant operations smoothly*Conducting bottleneck analysis and generating action plans to resolve bottleneck issue*Reducing and Eliminating wastes occurred in the manufacturing line by implementing and monitoring lean tools(VSM,5's,Kaizen….Etc)* Estimation of process cycle time*Participating in saksham assessments to sustenance of Business best practices (SAKSHAM - Audit )*As a part of Continuous improvement team conducting various analysis by using 7QC*Received appreciation from plant head and top management for Successful Execution of TOP on CNC and M&I Work centers productivity improvement Show less *As a industrial Engineer Conducting a time study by using a MOST Technique to establish standard time.*To improve manufacturing process continuously conducting work element analysis, VA and NVA Analysis and proactively participating in elimination and reduction of NVA'S in the process*To maintain good relationship between people & their work environment, to prevent injuries & illnessassociated with the design of physical work, to increase employee safety and comfort and to optimize work performance & quality conducting a Ergonomic study*As a industrial engineer performing a machines capacity planning by considering all projects to understand and monitor machines requirements, Number of shifts requirement and machines utilization and also helping management to make decision on new machines procurement plan*Calculating and monitoring machines OEE and conducting OEE loss analysis to understand where to react to improve machines OEE*Generating, Presenting and Publishing OEE Reports to top management to understand OEE progress*Involved in Business decision making projects - New CNC Machine procurement finalization*Conducting 3P for new projects and designing effective layouts*As a part of industrial engineering calculating a resource requirements to run plant operations smoothly*Conducting bottleneck analysis and generating action plans to resolve bottleneck issue*Reducing and Eliminating wastes occurred in the manufacturing line by implementing and monitoring lean tools(VSM,5's,Kaizen….Etc)* Estimation of process cycle time*Participating in saksham assessments to sustenance of Business best practices (SAKSHAM - Audit )*As a part of Continuous improvement team conducting various analysis by using 7QC*Received appreciation from plant head and top management for Successful Execution of TOP on CNC and M&I Work centers productivity improvement*Received appreciation from plant head, Customer and top management for Successful Execution and driving AIW Event Show less *As a industrial Engineer Conducting a time study by using a MOST Technique to establish standard time.*To improve manufacturing process continuously conducting work element analysis, VA and NVA Analysis and proactively participating in elimination and reduction of NVA'S in the process*To maintain good relationship between people & their work environment, to prevent injuries & illnessassociated with the design of physical work, to increase employee safety and comfort and to optimize work performance & quality conducting a Ergonomic study Show less
Senior Executive
Apr 2023 - Feb 2024Industrial Engineer
Jun 2020 - Mar 2023Graduate Engineering Trainee
Jun 2019 - Jun 2020

Molex
Mar 2024 - nowEngineer
Licenses & Certifications

Lean tools and FMEA
TATA USTADApr 2020
SIX Sigma : Quality tools
TATA USTADApr 2020
Six sigma Cycle time reduction and kaizen blitz
TATA USTADApr 2020
Six Sigma Green Belt
TATA USTADApr 2020
Six Sigma Yellow Belt
TATA USTADApr 2020
Applying Value stream mapping in lean business
TATA USTADMar 2020
Using lean to improve flow and pull
TATA USTADMar 2020
Using lean to reduce waste and Stream line value flow
TATA USTADMar 2020- View certificate

Basic MOST
UmasindiaJan 2020 
Saksham Blue belt
TATA Advanced Systems LimitedMar 2020
Honors & Awards
- Awarded to Nagaraj Hanumanthappa MalanakoppaAutoclave cure batch Data Analysis and Comparison with ecase TATA Advanced system location head Mar 2023 Analysed the Cure data in multiple business case scenarios and provided better ideas to optimise the batches to creat critical machines spare capacity
- Awarded to Nagaraj Hanumanthappa Malanakoppa2nd place for the KAIZEN of the month - 70% Reduction of setup time TATA Advanced Systems Aug 2022 1. Reduction of setup time by 70% from current state and Machine OEE improvement
- Awarded to Nagaraj Hanumanthappa MalanakoppaStar of the month - Improvement and Optimization of CNC and M&I Work centers TATA Advanced systems Aug 2022 Successfully Executed TOP on CNC and M&I Work centers productivity improvement
- Awarded to Nagaraj Hanumanthappa MalanakoppaReceived Appreciations from Customer and Top management for successful completion of AIW(Accelerated improvement workshop) Workshop with 22 implementable Kaizens TATA Advanced systems Jul 2022 Successful completion of AIW(Accelerated improvement workshop) Workshop with 22 implementable Kaizens
- Awarded to Nagaraj Hanumanthappa MalanakoppaStar of the month for Successful Digitalization and Delivery of the Basic MOST Training TATA Advanced systems Sep 2021 Successful Digitalization and Delivery of the Basic MOST Training
- Awarded to Nagaraj Hanumanthappa MalanakoppaNominated by plant head for the TADL Quarterly Corporate Award FY 22-23 TATA Aerospace and Defense Ltd As a major contributors for Successful completion of TOP - 3 Improvement initiatives and introduction of new innovating ideas into business we are Nominated for TADL Quarterly corporate Award FY22-23(Competition among all TASL Joint ventures)
Languages
- enEnglish
- kaKannada
- hiHindi
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