Muhammad Faisal Khan

Experience

• 

  BASF

  Jul 2009 - Aug 2009

  Internship

  Done 2 months internship in BASF including the project "modification of Continuous stirred-tank reactor (CSTR) on the basis of nitrogen gas circulation through inner side of reactor" .

• 

  Jamshoro Power Company Limited

  Mar 2010 - Sept 2010

  Internee (1 year NIP)

  Through the NIP program, I worked on the ion-exchange process as an internee.

• 

  Gatron (Industries) Limited - Official Page

  Dec 2010 - Jun 2013

  Process Engineer

  • As a Shift In charge, responsible for handling Process & Operational problems of Plant.• Trouble shooting of Plant and rectify breakdowns during shift operation.• Control & monitor quality from SPC (statistical process control) X Bar chart.• Monitoring the Chips Dryer, Mold Dryer, Buffer vessel, Reactor, Pumps, Valves, Heats Exchanger, Compressor and Process Column during shifts.• Collect Critical parameter record and transcribe data, Report results to R&D Department.• To check Process condition with the help of Trends, Parameter sheets, and Lab results.• Enhanced Plant’s Production Yield during shift through Optimization.• Prepare shift production, Plant efficiency, material balance, energy Balance report, also analyze and maintained utility consumption report.• Participate in plant Start-Up, Shutdown, and equipment commissioning.• Routine Check for process stability, Optimization condition By Implementation of ISO-9001, ISO-14001, HACCP standard.• To carry out safe Start-up / Shutdown Operation.• To arrange routine and special sampling for lab analysis.• Manage a team of operators, technicians and fitter to perform day to day activities related to maintenance of equipment and plant operation.• Control and monitor the Nitrogen Gas Plant. Show less

• 

  Midas Safety

  Aug 2013 - now

  - Development of new products. - Direct communication with sales and product development team. - Dealing validation of new products. - Finalizing of new product recipe, process, formulation for production run. - Monitoring the first three production runs of new product at plant. - Induction of new and alternate materials. - Conversion of existing products into sustainable versions at plants. - Calculation and finalization costing of new products. - Dealing internal and external stock audit.- Dealing all external audits, like. ISO 14000, QMS, Compliance etc. - Presentation preparation and present it to customers during their visit. - Modification of process, recipes and formulations of negative SKUs products, to convert it to profit. Show less - In group centralize R&D dealing Innovative projects of three group factories.- Corresponding as a vertical lead with Midas Sales and development team.- Coordination with the production department with smooth production activities and continuous process improvement. - Have worked on different projects based on cost cutting, process optimization, new innovative polymer coating, productivity enhancement.- Dealing new product pilot trial and validation run on plant with team. - Dealing some collaborated projects with Universities and Chemical industries. - As a Team lead monitoring and guiding the subordinate in their projects and day to day plant technical activities. - Handling customer complaints and resolving issues that employees are not authorized to handle on their own. - Dealing customer sampling of new products. Show less

  • Deputy Manager Polymer

    Jan 2022 - now

  • Assistant Manager Polymer

    Jan 2017 - Dec 2021

  • Senior Officer Polymer

    Aug 2013 - Dec 2016