Rakesh Premnath

Experience

• 

  Salzer Electronics Limited

  Nov 2012 - Jun 2013

  Quality Engineer

  Collect daily deviations (Defect wise, Machine wise, Product wise, Operator wise ) to generate deviation trend charts and to reduce it by implementing Quality tools.Generated Standard operating procedures (SOP) for operators and reduced the cycle time by avoiding non value added activities.As a organizer of Cross Functional Team, generated 8D reports and closed 15 customer complaints by providing Corrective Action & Preventive Action.By analyzing the current Value stream mapping and designed the layout for Future state mapping in order to reduce the resources being wasted.Root cause analysis done and arrested the major possibilities of defects in both production line and in quality methods.Provided training for all process owners and made even low skilled operators to understand the process capability by conducting games.Poke Yoke implemented at the shop floor and reduced the possibilities of defects to zero defects.Process FMEA generated for entire production process.Involved in 5S and Kaizen activities, and made the operators to suggest for improvements and trained them in team work. Show less

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  Samson Industries

  Jul 2013 - now

  Collect daily production records and analyze the data to keep track of a production progress and expenses. Availability of machines and to check weather operator’s skills are effectively used. Projects assigned on implementation of lean manufacturing pillars and to change the production from push to pull. Adequate training provided all process owners before implementations. Collect daily production records and analyze the data to keep track of a production progress and expenses. Availability of machines and to check weather operator’s skills are effectively used. Projects assigned on implementation of lean manufacturing pillars and to change the production from push to pull. Adequate training provided all process owners before implementations.

  • Team Lead

    Jul 2013 - now

  • Team Lead

    Jul 2013 - Nov 2014