Jaykumar Patel (M.Eng, B.Tech)

Experience

• 

  Team Stallions E Baja Nirma University

  Jan 2018 - Jan 2020

  • Design and Manufacturing of Tubular Rollcage for EATV• Design and Manufacturing of Double Stage Gearbox for EATV• Vice-captain and head of the powertrain and Rollcage department of 2020 EATV Design and Manufacturing of Tubular Rollcage for EATVAchieved Overall 1st, Durability 1st, Acceleration 1st, CAE 1st, Sales 1st in SAE EBAJA (by BAJA SAEINDIA)

  • Vice Captain and HOD Powertrain and Rollcage

    Jan 2019 - Jan 2020

  • Rollcage Designer

    Jan 2018 - Jan 2019
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  Team Stallions Baja Nirma University

  Dec 2019 - Apr 2020

  Vice Captain

  Vice-captain of 2019 MATV at GTU ATV ChampionshipReceived overall third price.

• 

  Team Stallions Formula Student Nirma University

  Jan 2020 - Apr 2021

  HOD Drivetrain

  Vice-captain, Head of Powertrain and Drivetrain DepartmentCreated a Formula Student Vehicle.

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  Team Stallions ESVC Nirma University

  Mar 2020 - Feb 2021

  HOD Drivetrain

  Designed and Manufactured a Solar Car for the ESVC Competition 2020-21Head of Drivetrain Department (Designed and Manufactured a GearBox)

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  Mechmatics Engineering Pvt. Ltd.

  Jan 2021 - Apr 2021

  R&D Project Engineer (Industrial project)

  - Product Design: Designed, manufactured, and tested a six-component force balance for subsonic wind tunnel force measurements, providing a customized engineering solution adaptable to various wind tunnel sizes.- Cost Optimization: Achieved a 60% cost reduction, delivering the solution at 3,000 USD, which is 40% of the price of commercially available alternatives, demonstrating strong efficiency engineering and cost optimization skills.- Prototype Development: Built and tested prototypes to validate design effectiveness, ensuring manufacturing excellence through rigorous testing processes.- Testing Methodology: Developed a user-friendly testing methodology for university students, promoting scalability and facilitating easy adoption for wind tunnels of different sizes.- Engineering Innovation: Contributed to R&D innovation by applying novel approaches to aerodynamic testing, analyzing complex force dynamics to enhance measurement accuracy and reliability. Show less

• 

  Saint-Gobain India Private Limited - Glass Business

  Sept 2021 - Aug 2022

  Project Engineer

  - Process Optimization & Data Science: Led efforts to reduce temperature variation in the float glass furnace, applying data science and data analytics to optimize sensor performance, achieving 200,000 USD in annual savings and improving process stability.- Defect Reduction: Reduced printing defects in the black enamel coating of automobile windshields by over 30%, resulting in 40,000 USD in annual savings through targeted continuous improvement (Kaizen) efforts.- Lean Manufacturing: Implemented 43 process improvements on the production line, integrating machine vision systems and making mechanical adjustments to enhance the continuous manufacturing process.- Mobile App Development: Developed a mobile app for tracking windshield defects at the final inspection stage, improving defect identification and KPI monitoring.- World Class Manufacturing (WCM): Applied WCM methodologies, focusing on waste elimination, autonomous maintenance, and the PDCA cycle to drive efficiency and maintain zero defects in windshield production.-Problem Solving & Continuous Improvement: Utilized Lean Manufacturing, 5S, and Root Cause Analysis to eliminate waste, improve fluid mechanics and thermodynamics processes, and enhance overall performance. Show less

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  Club Demonstration Services

  Sept 2022 - May 2024

  Sales Advisor

  Engaged customers through live product demonstrations, generating brand awareness, driving sales, and delivering exceptional service by recommending products based on customer needs.

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  ELECTRIC MX LTD

  Jan 2023 - Mar 2024

  Electric ATV & Bike Technician

  I specialized in the repair and sales of electric off-road vehicles, including E-MX bikes, dirt bikes, electric ATVs, and quads at Electric MX.

• 

  McLaren Engineering

  May 2023 - Nov 2024

  Based on my strong co-op performance, McLaren Engineering created this part-time role to retain me and extend my responsibilities. This role deepened my involvement in hands-on engineering, plant operations, and cross-functional collaboration. Key contributions include:-Advanced Engineering & Plant Operations: Conducted regular plant visits to oversee prototype assembly and troubleshoot production challenges, ensuring smooth design implementation.-Process Improvements: Led lean initiatives with plant managers, optimizing workflows and enhancing product quality.-Customer Collaboration: Coordinated with senior engineers, managers, and external customers to align design projects with production timelines and requirements.-Training & Mentorship: Trained new co-op students in design software, testing methods, and best practices, fostering a collaborative environment.-R&D Expansion: Drove research into new technologies and executed hands-on prototype testing to validate design improvements.-Documentation & Standards: Created technical reports and SOPs to support continuous improvement and future projects. Show less In my role at McLaren Engineering, I focused on the design and development of differential and Bevel Gears:- Gear Design: Specialized in the design and development of differential and bevel gear systems, utilizing SolidWorks for precise 3D modeling and design validation.- Prototype Testing: Assisted in backlash optimization through hands-on prototype testing to improve gear performance and system efficiency.- R&D Collaboration: Contributed to research and development initiatives, enhancing gear functionality and refining design solutions.- Data Analysis: Applied Minitab and Excel to develop performance metrics, drive data-driven decision-making, and optimize gear system designs.- Benchmarking & Continuous Improvement: Conducted detailed benchmarking studies and teardown analysis to identify opportunities for continuous improvement in gear design and manufacturing.- Engineering Documentation: Produced comprehensive teardown reports and technical documentation to support precision engineering projects and manufacturing processes. Show less

  • Design Engineer

    May 2024 - Nov 2024

  • Design Engineer

    May 2023 - May 2024
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  Solventum

  Apr 2025 - now

  Engineering and facility operation supervisor