Ramesh R

Experience

• 

  KARANATAKA ELECTRICAL AND MECHNICAL SYSTEMS Limited

  Oct 2003 - Jan 2005

  Production Engineer

  Generating CNC program for new development projects in CNC turning centers Tool selection for new development projects Conducting PPAP and establishment of Cp and Cpk for new products Conducting run@rate for PPAP products Coordinating and implementing of quality standards and 5S in the line Preparation of perishable tools list and critical tool spares list for turning centersbased on available inventory, lead time and consumption Core team member for preparation of PFD, Control plan and FMEA Driving cycle time reduction and OEE improvement projects Recruiting, training and monitoring the performance of operators Show less

• 

  BILL FORGE Pvt LTD

  Jan 2005 - Jan 2007

  Production Engineer

  Planning & Managing production operations in Forging shop consisting of presseswith 2500, 1600, 1000 and 250 ton Managing a task force of 40 operators for achieving periodic production targets andmaintaining all relevant documents Conducting PPAP and establishment of Cp and Cpk for new products Conducting run@rate for PPAP products Coordinating and implementing of quality standards and 5S in the line Monitoring and control of Tools and gauges Regular breakdown reviews with Maintenance team Driving cycle time reduction and OEE improvement projects Daily audits of machines for maintaining quality documents, DM check sheets,production reports etc Verification of all the available POKA YOKE Show less

• 

  BOSCH LTD

  Jan 2007 - now

  Manufacturing Quality ( Problem solving ) and customer focus

  Mechanical engineer with more than 19 years of experience in problem solving,customer focus, quality and manufacturing.Possess skills in problem solving with the systematics of Shainin, six-sigma and8D Good coaching skills with in-depth knowledge of problem solving toolsDeft in quality systems and managing production operationsExcellent relationship management skills and the ability to relate to people at anylevel of business and management

• 

  Bosch India

  Jan 2007 - now

  Mr. Customer and handling export customer and major inland customers ( TCL,JD,TML,CCPL ) Handling non-conformity Analysis and root cause investigation of non-conformity and sharing to customers Closure of nonconformity with systematics of 8D in the customer portal Accompanying customer for line walk, line release and PPAP Participation in customer B penal meetings Moderation between customer and Bosch design team for any design change Addressing the FPY issues @ customer line by optimizing our product parameter Follow up of 8D actions in the plant Weekly reviews with the customer to understand any pain areas Suggest and implement POKA YOKE to eliminate customer complaint. Process audit at supplier and suggest corrections in case of any complaints.Interface between value stream and QMM for any non-conformity Co-ordination and preparation for IATF audit and DS/QMM4 system and processaudit Improvements in FPY and MIS for FPY Coaching and driving Shainin projects on FPY Break up and analysis of Internal defect cost ( IDC ) Systematics of 8D for any customer complaint Driving quality reviews with top management Follow up for implementation of 8D actions Show less

  • Manager

    Jan 2007 - now

  • Manufacturing quality and Customer focus

    Jan 2007 - now