Jayaram S.

Experience

• 

  Lakshmi Machine Works Limited - Textile Machinery Division

  Nov 2016 - Jan 2022

  Facility Planning, Tool & Fixture Design• New product assembly fixture, special purpose machine design and drafting• Design for manufacturing study, Concept 3D model preparation and review with CFT• Conduct trial to validate fixture & establish the fixture for mass production• Stack up analysis of spindle assemblies for optimizing assembly process• New product first sample prove out, and bench marking• Wire cut EDM tool profile drawing & programming of flat form tools for multi spindle automat• Optical Profile grinding machine special purpose tool drawing & tool inspection• Sheet metal design for internal material handling facility and coveringsProcess Planning & Capacity Planning• Manufacturing feasibility study for new product development based on GD&T, method study, cycle time reduction, process optimizing.• Process sequence routing creation and BOM updating in ERP• Work independently for cost validation and optimization to meet component cost target• Analytical skill for capacity calculation, man power calculation for mass production• Machine efficiency/utilization calculation using ERP and department efficiency calculation• CAPEX Procurement planning, budgeting Plant layouts using AutoCAD for space optimization, machine commissioning, process capability study and trials• Engineering Change Request (ECR) handling for products in Teamcenter• Cross functional team member for PFMEASignificant Contributions• Planned, designed and developed pneumatic presses and press tools for interference pressing fixtures to improve quality and delivery of spindle bearings (17% Production enhancement and quality improvement from 95% to 98%)• Double row ball bearing assembly fixture design and fabrication for reduced cycle time• Optimizing raw material utilization for mass production in multi spindle turning machines & sliding headstock turning machines (Cost reduction achieved 2%) Show less

  • Industrial Engineer

    Jan 2018 - Jan 2022

  • Graduate Apprentice

    Nov 2016 - Dec 2017
• 

  Vestas

  Jan 2022 - now

  Senior Engineer

  Manufacturing DesignPlant LayoutVirtual twinPlant SimulationProcess Simulation