Tharindu Deepal Honantharage

Experience

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  Metropolitan Airconditiong Systems(Pvt)Ltd

  Jun 2010 - Mar 2011

  Mechanical Project Engineer

  • Managed high-impact engineering projects from inception to completion, ensuring project objectives, timelines, and budgets were met.• Contributed to the creation of a robust and tailored Project Execution Plan for each specific project.• Designed and implemented HVAC systems for building services projects, conducting detailed heat load, pipe, and duct sizing calculations to optimize system efficiency while ensuring compliance with engineering standards.• Liaised with design engineers, site supervisors, commissioning engineers, other contractors and clients to ensure seamless project execution and communication.• Managed the quality and quantity of incoming equipment and materials, verified working drawings and construction specifications against site conditions, and coordinated necessary adjustments or modifications to meet project requirements.• Prepared bills of materials and progress reports for senior management review.• Managed site safety, quality, and environmental standards throughout the project.Achievements• Contributed as a key project engineer for the entire HVAC system installation in Unilever Sri Lanka's USD 50 million factory relocation project at Horana BOI Zone in 2011. Show less

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  ATG Ceylon(Pvt)Ltd

  Mar 2011 - Apr 2013

  Mechanical Engineer

  • Spearheaded the mechanical design of new machinery, creating detailed AutoCAD designs and working closely with fabrication teams to ensure precision and functionality.• Led project engineering for new factory construction, overseeing the installation of machinery, utilities, and infrastructure to ensure seamless execution, while meeting project objectives, timelines, and budgets.• Diagnosed mechanical failures and implemented corrective actions, providing technical guidance to enhance equipment reliability and maximize uptime.• Ensured compliance with engineering processes, safety regulations, company policies, industry standards, and regulatory requirements in all tasks.• Collaborated with cross-functional teams to enhance fleet reliability and maintenance effectiveness, optimizing process capabilities, reducing waste, and improving product quality and performance.• Spearheaded Lean and Continuous Improvement initiatives, fostering a culture of operational excellence.Achievements• Led the design of a glove compound drain station in the dipping plant with the longest cycle time by introducing a vibrator drain system, reducing the entire plant cycle time by 5%, increasing production, and achieving cost savings of USD 54,000 per month during peak production.• Led a project utilizing Six Sigma and TPM concepts to minimize production loss time in glove dipping plants, achieving a 20% reduction in engineering downtime. Show less

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  INOAC POLYMER LANKA (PVT) LTD

  Apr 2013 - Aug 2024

  Senior Mechanical Engineer

  • Diagnosed root causes of mechanical issues, developed solutions, and implemented strategic maintenance programs.• Managed preventive maintenance schedules and maintenance planning to optimize equipment performance.• Led high-impact engineering projects from inception to completion, ensuring scope, budget, and deadlines were met.• Collaborated with cross-functional teams to enhance fleet reliability, reduce waste, and improve product quality.• Prepared CAD drawings and other necessary documents for projects and machine improvements. • Spearheaded Lean and Continuous Improvement initiatives, fostering operational excellence.• Analyzed operational data to track maintenance costs, downtime, and machine availability.• Worked in a high-performing Lean environment under Japanese management, applying continuous improvement methodologies.• Oversaw new equipment installations, commissioning, and contractor coordination.• Maintained supplier relationships for technical support and spare parts procurement.• Led ISO 9001 & ISO 14001 certification, ensuring top-tier quality control as a senior internal auditor.• Directed safety programs, ensuring compliance with industrial and corporate safety standards.Key Achievements• Factory Setup & Commissioning: Played a key role in the 2013/2014 factory inception, managing construction, machinery installation, and commissioning with Japanese and German teams.• Productivity Improvement: Led a Six Sigma, Lean, and quality circle project that increased machine availability by 7% and productivity by 17%, earning runner-up at the 2017 Inoac International Quality Circle Convention in Japan.• Minimized Downtime: Reduced key operations downtime to below 0.75% by implementing a robust maintenance program, surpassing industry benchmarks.• Safety Excellence: Led a safety program that won the Best Effort Award at the 2019 Inoac International Best Projects Competition in Japan, competing against 50 projects from 15 countries. Show less