Ranj Karim

Experience

• 

  Lafarge

  Feb 2007 - Jan 2015

  Manage and control all operational activities and troubleshooting to ensure smooth operation of crusher, Raw Mill, Kiln cement Mill and packing plantEnsuring the operation of the plant according to the Standard Operating ProceduresManage and control the serving teams to execute the activity like trouble shooting, housekeeping and safe work environment for maintenanceManage and control all scheduled and unscheduled operational activities in accordance with the serving teamsManage and control man, material and machinery by economical method of utilization for smooth operation and for execution of trouble shooting, maintenance and housekeeping activitiesEnsuring that Patrollers are executing their jobs as per Lafarge methodology and reporting correctlyReview and analyze Patrollers reports and prepare comprehensive action plan. Ensure proper compilation of report either in system/manualMonitoring of dust emission and taking immediate actions in coordination with the service departmentsManage and control all record of contractor man power, loading/unloading machinery utilize for operation and housekeepingDefine the Missions and objectives of his workforce and carries out their performance reviews, promote the quality of the work and motivate his personnel, develop their skills to keep abreast of technical developmentsPrepare report of trouble shooting, maintenance and housekeeping activity for future improvementManagement of ADAP meeting and report to the Production ManagerRespect production commitments in terms of volume, deadlines, costs, and product complianceEnsure that his production team performs correctlyProduction KPIs to be on the right trackResponsible for timely communication of stoppages/production issues/resources shortageResponsible for smooth shift handover with clear report on issues faced during the preceding shiftMakes decisions for advanced operational issues and sets the directions for the process in line with business strategy عرض أقل To work in a team environment ensuring the safe and un-interrupted operations of the plant in order to achieve production targets, product quality, maximize operational efficiency, and maintain environmental compliance, all in an atmosphere of continuous improvement and on-going changeControl all major process lines within the cement manufacturing operation including equipment commissioning, starts- ups, shutdowns, and emergency condition management as per established SOP’s in order to meet production requirementsMonitor continuously, all plant process lines using all available tools to ensure employee safety, stable equipment operation, equipment integrity within prescribe design limitations, operating targets, and environmental regulationsControl product quality at all stages of the cement manufacturing process by having a clear understanding of the targets, and the levers that are used to control the targets, along with the appropriate decision making process based on the impact of each leverCoordinate plant resources to troubleshoot, inspect, and maintain plant equipment as required, to meet production demands and prevent failuresMaintain awareness of the automation system control strategy and makes recommendations for continuous improvementCommunicate effectively with all levels of the plant organization in both verbal and written formatMaintain awareness of plant operating costs. Considers these costs regularly in the decision making processRespect production commitments in terms of volume, deadlines, costs, and product complianceProduction KPIs to be on the right trackResponsible for timely communication of stoppages/production issues/resources shortageResponsible for smooth shift handover with clear report on issues faced during the preceding shiftMakes decisions for advanced operational issues and sets the directions for the process in line with business strategySets and ensures the implementation of SOP’s for the area عرض أقل

  • Shift Manager

    Jul 2013 - Jan 2015

  • Certified CRO

    Feb 2007 - Jul 2013
• 

  LafargeHolcim

  Jan 2015 - Mar 2017

  Finish Grinding Manager

  Effectively directs and manage the production operations & KPIs from clinker storage to the cement silos ensuring optimum operation conditionsLead and initiate cost reduction initiatives in line with BU & Plant objectivesCommunicate clearly on information relating to potentially dangerous situations and get confirmation that they are correctly understoodReviews and analyses all operation parameters and production reportsLeads problems solving activitiesConsults with interdepartmental resources concerning problems, which are affecting the productivity and take corrective actionsCoach and build capabilities of the production staffAdministrate all measures that is accountable for (down time, productivity and schedules compliance)Deal with all external contractors (mobile equipment and labours) and manage themResponsible for all housekeeping in the areaAwareness of costs in his area focusing on a cost optimization strategyBudget preparation and monitoring of actual costs verses budgeted costs on monthly/annual basisOptimization of contractor costs and effective utilization of labour provided by the contractorMonitoring of dust emission and taking immediate actionsAssist in planning for production target in short and long terms plansjustify production budget required to achieve company objectivesOrganizing production staff, controlling their shift schedules and overtimeLeading area daily meetingRespect production commitments in terms of volume, deadlines, costs, and product complianceEnsure that there is a good atmosphere and coordination within his teamsHead of Departments on as-needed basis and weekly basis in order to discuss operational issues and identify solutions for any operational problemsProduction Manager on daily basis in order to provide update on the operations & acquire required support Makes decisions for advanced operational issues and sets the directions for the process in line with business strategy عرض أقل

• 

  Holcim

  Mar 2017 - now

  - Teaching/training production associates the knowledge, skills and abilities required to be successful employees of the company. - Act as mentors to associates and provide guidance and support, which will help them to develop the skills and abilities required. - Responsible for coordinating all training requirements at the production level.- Trains assembly and production workers at workstations and in the classroom. Assists in developing new training or methods of training.• Perform orientation and onboarding “Buddy” training for new employees.• Monitor produced scrap and raise awareness accordingly.• Schedule and lead classroom training sessions as required.• Maintain employee training files, ensuring appropriate resources are available for manufacturing activities.• Schedule retraining for recertification.• Monitor and ensure effectiveness of training within the production area.• Support and facilitate audits activities related to training in the production area.• Constructively provide timely and consistent feedback to Trainees, Leads, Supervisors and Managers of the production area with the view to improving overall performance of the area. عرض أقل

  • Learning & Development Manager

    Apr 2021 - now

  • Process & Production Trainer

    Mar 2017 - Apr 2021