Rohit Bhalerao

Rohit Bhalerao

Quality Engineer

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location of Rohit BhaleraoPune, Maharashtra, India

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  • Timeline

  • About me

    General Manager -Operations at Otter Controls India pvt ltd

  • Education

    • Diploma In Production Technology

      2000 - 2003
    • Sardar Dastur Boys High school

      1988 - 1998
      SSC
    • Indian Institute Of Business Management And Studies

      2011 - 2011
      Master of Business Administration (M.B.A.) Operations Management
    • Indian Institute Of Business Management And Studies

      2008 - 2010
      Post Graduation Diploma in Business Management Materials management
  • Experience

    • TATA AutoComp Systems Ltd

      Oct 2006 - Jan 2011
      Quality Engineer

      • Verifying drawings and all related documents with respect to ECR & ECN.• Responsible for tracking & evaluation of corrective & preventive action plan being Issued by concerns for internal & external Non - Conformances.• Working on New Development Parts.• Product layout inspection.• Working as a CFT member.• Implementing SPC & MSA in the process.• Execution of ‘OPEN-RESOLVE-CLOSE’ meeting to resolve in process quality issues.• Executing of Analysis of defects reported at Quality Audits & N-Cs from field & to track for CAPA.• Tracking of product & Process Quality by publishing Daily Quality Report, Graphs, Charts, Parato Analysis Diagrams etc.• Familiar with internal as well as Customer process audits.• Validating the drilling jigs and inspection gauges.• Member of team of implementation of Kaizen, 5-S. Show less

    • MGI Coutier

      Aug 2011 - Jan 2016
      Senior Quality Engineer

      • Conducting Product Audit. Process Audit to reduce non-compliances & achieve customer satisfaction• Resolving customer & internal Quality issues through QRQC • Monthly monitoring of Vendor / Supplier rejection data.• Preparing & updating Quality plans for incoming & final products.• Conducting Supplier Audits.• Knowledge of SPC, PPAP, FMEA & 7 QC Tools.• Maintaining documents as per TS-16949 and PPAP.• MIS preparation (Internal & External).• Monitoring of daily NC’s, observed during inspection & resolving the same.• Customer Complaint analysis • Making PFD, FMEA, & CP with the help of industrialization team.• Responsible for Final Inspection Stage (PDI).• Excellent communicator with Internal and External Customers• Team building and leader ship• Demonstrate strong Interpersonal and presentation skills• Strong problem solving skills. Show less

    • SAM MANUFACTURING LTD

      Jun 2017 - Mar 2020
      Deputy Manager

      • Migration & Implementation from TS 16949 to IATF -16949 2016.• Internal coordination on the document / implementation maintenance of QMS.• Develop the Quality Management System, updating procedures and train team members where required.• Monitor all corrective and preventive actions for audit non-conformance, facilitate management review meeting.(MRM)• Implementing and maintaining a Quality Risk Management system to ensure that risks are adequately controlled in accordance with current requirements.• Set department objectives and monitor ongoing progress and performance.• Responsible for defects analysis & counter measures to facilitate quality improvements through application of 7QC tools,8D,Poka Yoke, Kaizen & 5'S• Active member of CFT & major participation in Process improvements to stabilize Quality.• Carrying out regular Mfg process audit and product audit to ensure the adherence to the process and product specifications and closure of audit findings.• To carry out Supplier Audit and improvement of supplier to the required level.• To document PPAP for all the new parts and RE PPAP for the existing parts as per Customer requirement.• To ensure the Defect free final product from Final inspection.• Customer visits to address, understand and participate in solving the customer concerns / complaints• Actively lead the reduction of Customer PPMs (Parts Per Million), Warranty, Cost of Quality and in-house scrap and waste.• MIS preparation (Internal & External).• Conducting SPC & MSA studies. Show less

    • WALTER PACK AUTOMOTIVE PRODUCTS INDIA PRIVATE LIMITED

      Mar 2020 - May 2021
      QA Manager

      QMS, VDA 6.3 & 6.5, IATF, EMS, OHSAS, Customer Quality, APQP, FMEA, MSA, SPC, PPAP, QC Tools, 8D.

    • OTTER CONTROLS INDIA PRIVATE LIMITED

      Jun 2021 - now
      • General Manager Operations

        Apr 2024 - now
      • Head Of Quality Assurance

        Jun 2021 - Apr 2024
  • Licenses & Certifications

    • IATF 16949 - Auditor

      Sohoum Consultancy
      Oct 2017
    • OHSAS 18001 - Auditor

      MSME-TECHNOLOGY DEVELOPMENT CENTRE (PPDCAGRA)
      Dec 2016
    • ISO 9001 Lead Auditor - Quality Certification

      Tuv Sud South Asia PrivateLimited
      Mar 2019
    • VDA 6.3

      VDA QMC CHINA
      Dec 2018
    • VDA 6.5

      VDA QMC CHINA
      Jun 2018
    • ISO 9001 -Auditor

      MSME-TECHNOLOGY DEVELOPMENT CENTRE (PPDCAGRA)
      Dec 2016
    • EMS 14001 - Auditor

      MSME-TECHNOLOGY DEVELOPMENT CENTRE (PPDCAGRA)
      Dec 2016