Hudson Suthakar

Hudson Suthakar

Production Engineer

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location of Hudson SuthakarChennai, Tamil Nadu, India

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  • Timeline

  • About me

    Programme Manager | PRINCE2® Practitioner | New Product Development

  • Education

    • International Business Management Institute (IBMI)

      -
      Program Diploma Project Management 87.5%

      o Key Modules: Basics of Project Management, Risk Management, Change Management, Leadership and Team Development

    • Karunya Institute of Technology and Sciences

      2014 - 2018
      B.Tech. Mechanical Engineering First Class

      Activities and Societies: Volunteered teaching craft skills and basic manufacturing skills to the residents of local villages, so they could produce products to sell, providing a possible route out of poverty o Key Modules: Design and Manufacturing Engineering, Solid and Fluid Mechanics, Material Sciences, and Thermal Engineeringo Dissertation: Completed a manufacturing project which assessed the efficiency of a compact loop heat pipe and proved that nanofluid is the most effective fluid

    • Kingston University

      2019 - 2020
      M.Sc. Mechanical Engineering Merit

      Activities and Societies: Volunteered with Enactus to develop and implement impactful projects aimed at driving social entrepreneurship and community impact. o Key Modules: Computational Fluid Dynamics for Engineering Applications, Advanced Stress Analysis and Materials, CAD/CAM systems, and Engineering Research Techniques, Entrepreneurship and Quality Managemento Dissertation: Developed a modelling system to analyse wave propagation in carbon nanotubes using ANSYS and Python to conduct an extensive analysis to prove the reliability of this method

  • Experience

    • Rose Paper Products

      Apr 2018 - Dec 2018
      Production Engineer

      • Trained and supervised a team of 6-8 machine operators in the production of paper products, ensuring adherence to proper protocols and high standards of quality.• Performed regular maintenance on printing, paper-cutting, and cup-forming machinery, including the replacement of consumables, calibration, and identification and repair of faulty equipment. Additionally, I set up reels and dyes for the punching machine.• Conducted thorough Quality Control checks on finished products to ensure compliance with client specifications and meet the required production quantity, even working late hours to complete orders as needed.• Conducted investigations into any problems that arose, analyzing root causes and implementing appropriate solutions. Show less

    • Waitrose & Partners

      Aug 2019 - Jun 2021
      Retail Assistant

      • Working as part of a team restocking products, liaising with customers and helping them to locate products.• Oversee overnight seasonal and promotional changes with a smooth transition to the day team• Involved in stock control, auditing and management• Priced stock stocked shelves and took inventory of supplies.• Ensure consistently high levels of availability and exceptional merchandising standards as well as delivering an efficient, legal, and secure store operation with the team.• Using a bailing machine to compress waste and conducting basic maintenance on the machine. Show less

    • TI Cycles of India

      Dec 2021 - Feb 2023

      Project Management:• Involved in numerous projects across all business areas at TICI, India's largest bicycle manufacturer and exporter• Created project briefs and consumer insights• Managed product delivery within budget and schedule• Coordinated with Marketing, Sales, Quality, Production, and suppliers• Oversaw the entire product development process, from concept to launch• Conducted market studies and benchmarking analysis to understand the competitionProduct Development:• Ensured that TICI delivered high-quality Montra products, both electric and non-electric, that met customer expectations and needs and were delivered on schedule• Ensured alignment with the company's design philosophy and commercial strategy• Balanced demands of the production facility, manufacturing partners, and customers• Worked directly with production and quality teams to maintain product quality and promptly address any issues. Show less Product Development Activities:• Collaborated with the Engineering, Creative Design, and Quality teams to oversee new product development (NPD) activities.• Communicated with the international sourcing team to monitor NPD frames and concepts, receive samples, and manage raw material schedules after NPD.• Liaised with external creative designers to finalize concept development.Market Facing:• Conducted market research through customer interactions and on-site visits to anticipate future product needs for the Montra brand.• Compiled customer feedback on the Montra City E bicycle and Montra Cycles.• Performed market research for the E-bicycle product line. Show less

      • Senior Executive - NPD Project Management

        Jul 2022 - Feb 2023
      • Associate - NPD Project Management

        Dec 2021 - Jun 2022
    • HL Mando Anand India Private Limited

      Mar 2023 - now
      Program Management Engineer - New Product Development

      Program Management:• Managed 4-wheeler steering and suspension projects using the iPCS framework and APQP, ensuring adherence to Quality, Cost, and Delivery (QCD) standards.• Developed Master Project Plans, APQP Time Plans, and resource plans; coordinated with cross-functional teams (CFT) and automotive clients like Hyundai, KIA, and Ford.• Conducted weekly New Product Development (NPD) meetings; updated leadership and headquarters on project status and performance metrics.• Implemented APQP, PPAP, MSA, SPC, and FMEA methodologies to meet industry standards, budgets, and timelines.• Managed budget plans, tracked progress, mitigated risks, and coordinated reviews to address gaps.• Led gateway tracking, identified critical paths, and facilitated cross-functional meetings to ensure parts availability and risk management.• Developed mitigation plans, facilitated Engineering sign-offs, Design Reviews, and project reporting.• Liaised with customers to understand and meet new product requirements; provided updates and discussed future directions.• Directed tasks, coordinated with functional teams, maintained project schedules, and led Value Addition/Value Engineering projects.• Received "Certificate of Special Award" and "Certificate of Appreciation - Shining Star Award" for exceptional contributions.Continual Improvement:• Identified gaps, risks, and opportunities; monitored deliverables with metrics and KPIs.• Maintained project management deliverables and a lessons-learned database for continuous improvement.• Focused on ongoing education and skill enhancement.Budget Management:• Developed and managed project budgets; tracked expenses and implemented cost control measures for profitability.Customer Relationship Management:• Ensured compliance with New Product Development processes; coordinated product roll-outs and built strategic relationships.• Acted on improvement opportunities based on feedback; ensured customer requirements were met. Show less

  • Licenses & Certifications

    • AutoCAD

      ITech Academy
      Nov 2018
    • Basics of Project Management

      International Business Management Institute (IBMI)
      May 2023
      View certificate certificate
    • Project Management Course

      VR Global Consulting & Training
      Aug 2024
    • Goethe-Zertifikat A1: Start Deutsch 1

      Goethe Institut Indien
      Aug 2023
    • Core tools of Quality

      Omnex Inc
      May 2023
    • Change Management

      International Business Management Institute (IBMI)
      May 2023
      View certificate certificate
    • Leadership and Team Development

      International Business Management Institute (IBMI)
      May 2023
      View certificate certificate
    • Excel - Beginner to Advanced

      Udemy
      Dec 2021
      View certificate certificate
    • Autodesk Inventor 2015

      Autodesk
      Jun 2016
    • Risk Management

      International Business Management Institute (IBMI)
      May 2023
      View certificate certificate
    • PRINCE2® Foundation

      AXELOS Global Best Practice
      Aug 2023
      View certificate certificate
    • PRINCE2® Practitioner

      AXELOS Global Best Practice
      Jan 2024
      View certificate certificate
  • Honors & Awards

    • Awarded to Hudson Suthakar
      Certificate of Special Award HL Mando Nov 2023 Honored to receive the "Certificate of Special Award" at HL Mando as part of the 2nd Best MDT Team globally. Grateful for the recognition of our collective efforts that contributed to the company's profitability.
    • Awarded to Hudson Suthakar
      Certificate of Appreciation - Shining Star Award (Jul - Sep '23) HL Mando Oct 2023 Grateful to have been honored with the "Certificate of Appreciation - Shining Star Award" by HL Mando. This recognition reflects the collective efforts of the team during my tenure as a Program Management Engineer, focusing on 4-wheeler suspension projects. I appreciate the acknowledgement of our dedication and commitment to excellence during the period of July to September 2023.
    • Awarded to Hudson Suthakar
      Certificate of Appreciation - Shining Star Award (Apr - Jun '23) HL Mando Jul 2023 Honored to receive the "Certificate of Appreciation - Shining Star Award" for exceptional performance during Apr-Jun 2023. Gratitude to HL Mando for the meaningful acknowledgement of dedication and contribution to the team's success.
  • Volunteer Experience

    • Student Volunteer & Leader

      Issued by Vocational Training Club, Karunya University on Jul 2015
      Vocational Training Club, Karunya UniversityAssociated with Hudson Suthakar
    • Student Volunteer

      Issued by Enactus on Jan 2019
      EnactusAssociated with Hudson Suthakar