Faisal Rasheed

Experience

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  Agritech limited (formerly Pak American Fertilizer Limited)

  Jun 2009 - Nov 2014

  06 year experience in Process Engineering, Process Troubleshooting, Process Simulations, Development of PFD’s & P&ID’s, Designing and Rating of Shell &Tube heat exchangers, Control valve sizing, Hydraulic study of process and utilities areas, HAZOP study, Construction, Pre-commissioning, start-up and commissioning of Ammonia PlantPresently working as Process Engineer Ammonia (Process Engineering department) at Agritech Limited (Formerly Pak American Fertilizers Limited) Punjab, PakistanI worked as Activity In-charge on Gas processing Plant (Ammonia ) revamp for Primary reformer ,LTSand Amine unit ‘ Alpha MDEA revamp project. The revamp involved up gradation of Furnace tubereplacement and from Benfield process to BASF Alpha MEDA alsoExecuted Erection and commissioning of AMINE unit (CO2 removal system ) licensed by BASF,including flushing, chemical cleaning and hydro testing of newly installed sectionI also worked Revamp team of Ammonia plant for expansion project to increaseAmmonia capacity of 600 MTPD to 750MTPD at Pak- American Fertilizer limited Show less As a Shift engineer at Ammonia plant, my job responsibilities are:• Shift operations activities in the Ammonia Plant, monitoring process activities, providing advice and instructions to alter operating parameters, controlling routine and emergency shut-down and arranging Plant maintenance activities.• Arrange maintenance through the appropriate channels, ensuring that equipment is isolated, clean and free of toxic gases, issue “permits to work” with relevant approval where necessary, guide technicians to work area and outline the observed problem. Ensure that jobs are completed safely and equipment’s are taken back on line as per the standard procedures.• Ensure at all times that steps are taken to optimize operating conditions and thereby minimize costs while maintaining the quality. This includes checking catalyst temperatures, observing and correcting gas, steam and water levels.• Participate in detailed operational training of new employees and reviews their training work assignments and comments on their progress to the Ammonia Operation Manager.• Timely and safe start-up or routine/emergency shut-down of the process. Ensure that during shutdowns, actions like temperature decreasing, system purging, nitrogen blanketing etc. take place in accordance with specific procedures.• Providing detailed instructions to all personnel working in the Ammonia Plant to ensure that safety regulations and procedures are followed at all times.• Ensure the safe operation of the process to avoid activities which could result in emergency shutdown or potentially dangerous situations.• Review the shutdown and turnaround jobs list/program and propose any changes to the Ammonia Operations Superintendent.• Participate in achievement of HSE objectives and compliance to Company HSE Management System, Policies and Procedures Show less

  • Process Engineer

    Oct 2012 - Nov 2014

  • Shift Engineer Ammonia Plant

    Jun 2009 - Oct 2012
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  Fatima Group

  Nov 2014 - now

  As Chemical engineer with 13+ years expertise in Petrochemical complex,Internal auditor for the International Fertilizer Association (IFA) Product Stewardship Program, Process Safety Management, Environment Management System, ISO 9001, OHSAS 18001, and ISO 14001 at the plant. well-versed in a variety of risk assessment techniques, including HAZOP, SIL, Bow Tie, and QRA; investigation of incidents and accidents.Contact Manager for Ammonia plant debottlenecking Projects and technical studies.Work as contact engineer and provide assistance to support functions in routine activities for smooth operation of plant.Monitor Plant startup, shutdowns and issue Production loss reports.Studies on process evaluation and the creation of modification packages in accordance with the Management of Change protocolExecute process simulations (using Aspen Plus and Hysys), material and energy balance, and monitoring and optimization of utility and chemical usage.Giving help to departments in the areas of budget preparation, resource utilisation, pre- and post-shutdown planning, process inspection of all vital equipment, and chemical cleanings during shutdown and turnaround.Reviewing updated operational procedures and providing operations staff with training for substantial changes.Accomplishments : -Contact manager for Ammonia plant DBN phase-1A (1713 MTPD, 4% Capacity enhancement) (2018-2020)-Catacarb system revamp for 1750 MTPD (Structured packing-Sulzur)-Contact manager for Topsoe furnace manager (TFM) for enhanced monitoring of Primary reformer.- Cold Box Performance improvement against chronic issues of High differential pressures of Cores and Expander.-Online Catalysts replacement for Pre reformer and Feed purification (Hydrogenation, Desulfurization and Ultra-purification) (Nov-2016 & 2022).-Performance assessment of Primary reformer. Reduction in natural gas fuel by 0.6 MMSCFD through burner hole size and angles adjustment. (Feb-2017) Show less PROFESSIONAL TRAINING'S AND CERTIFICATION: Haldor Topsoe (Reformer Assessment and Optimization) SMIS Training ( Safety Management integrated System) Registered engineer: Pakistan Engineering Council (PEC) with PEC NO: CHEM/7648  ERP Evacuation Training Annual HSE Award in 2016 for TA safety Hazard prevention analysis IRR system training ( incident report ) Aspen plus  QRA of ammonia & NA Storage  PHA  VALUES AND BEHAVIOR BRANDING YOURSELF  Fire Fighting  Control Valve Sizing Registered IMS Coordinator  Centum CS3000 R3 System Lean Six Sigma Show less

  • Section Head

    Jan 2022 - now

  • Senior Process Engineer

    Jan 2018 - now

  • Process Engineer

    Nov 2014 - Dec 2017

  • PROFESSIONAL TRAINING'S AND CERTIFICATION:

    Nov 2014 - Nov 2017