Milind Gurav

Experience

• 

  JSW Steel

  Jan 2015 - now

  • IMS Internal Lead Auditor, proficient in analysing risks and implementing effective mitigation actions in alignment with ISO 9001,ISO 14001, 45001 & 50001 requirements. • Conduct comprehensive audits in accordance with established plans, covering ISO 9001, ISO 14001, ISO 45001, and ISO 50001standards. • Prepare detailed and accurate audit reports, highlighting findings, non-conformities (NC), and opportunities for improvement(OFI). • Thoroughly analyse audit results to identify root causes of non-conformities and propose effective corrective actions.• Facilitate post-audit meetings with relevant stakeholders to discuss findings, address concerns, and provide guidance on corrective measures.• Develop and implement follow-up processes to track the progress of corrective actions, ensuring timely closure of non-conformities and continuous improvement initiatives.• Collaborate with cross-functional teams to establish preventive measures and improve overall compliance with ISO standards.• Applied DMAIC approach to eliminate waste and drive process improvement. Proficient in implementing Daily WorkManagement (DWM) and Key Performance Indicator (KPI) tracking methodologies to achieve continuousimprovement • Results-oriented professional with expertise in the implementation of Kaizen, 5S, Planned Maintenance, SMED, RCA,and QC. Show less - Leading a team of skilled engineers and professionals, demonstrating strong coordination with staff, management, and vendors to achieve shared objectives.- Developing, implementing, and executing maintenance programs through effective planning of predictive, preventive, and routine maintenance activities.- Planning and executing shutdown activities within the scheduled time frame.- Supporting the planning and execution of capital expenditure (Capex) projects.- Understanding and validating changes in Piping and Instrumentation Diagrams (P&ID) and General Arrangement (GA) drawings of equipment and processes.- Tracking consumption patterns of critical spare parts, planning their availability, optimizing costs, and controlling inventory.- Utilizing SAP to enhance productivity, streamline maintenance schedules, improve inventory management, reduce expenses, and increase profits.- Monitoring equipment health, collecting data, reporting key metrics, and improving equipment reliability through Condition-Based Monitoring (CBM), Root Cause Failure Analysis (RCFA), Corrective and Preventive Actions (CAPA), and other condition monitoring techniques.- Employing various Quality Control (QC) tools for process and maintenance planning improvements.- Performing job cycle checks and upgrading Standard Operating Procedures (SOPs) and Standard Maintenance Procedures (SMPs).- Developing, implementing, and maintaining a Total Productive Maintenance (TPM) program.- Conducting GEMBA walks and weekly line walks to ensure the upkeep of plant equipment and shop floors, maintaining safety, health, and hygiene through Job Cycle Checks (JCC).- Planning and implementing KAIZEN initiatives and improvement plans to enhance process reliability, productivity, waste reduction, cost reduction, value optimization, safety, and employee morale.- Initiating measures to mitigate potential safety, health, and environmental (SHE) risks on the shop floor. Show less - Proficient in directing Preventive and Predictive Maintenance operations to minimize breakdowns and downtime, and to enhance machine operational efficiency; supported annual shutdowns, maintenance, overhauls, and preparation of Maintenance Prevention Sheets.- Expert in troubleshooting and commissioning hydraulic systems, water systems, and media systems.- Specialized in troubleshooting and maintaining hydraulic systems, including Axial Piston Pumps, Radial Piston Pumps, Gear Pumps, Screw Pumps, Servo Valves, Proportional Valves, DC Valves, Check Valves, Flow Control Valves, Pressure Relief Valves, Pressure Reducing Valves, Accumulators, and hydraulic cylinders.- Experienced in overhauling hydraulic cylinders, hydraulic pumps, rolls, CARB and Spherical Roller Bearings, universal joints, and hydraulic accumulators.- Designed and implemented a life tracking program to monitor rolls and pendulum shear knives.- Expertise in analyzing technical drawings and Bill of Materials (BOM). Show less Overseeing plant maintenance operations as Shift Incharge, ensuring the availability for targeted production levels.Implementing strategies to enhance the reliability of plant equipment, ensuring csp caster operational efficiency.Improving Overall Equipment Effectiveness (OEE) through systematic maintenance and operational practices.Minimizing Mean Time to Repair (MTTR) for critical process equipment to reduce downtime.Maximizing Mean Time Between Failures (MTBF) for essential equipment to ensure continuous and efficient production Show less

  • Manager

    Sept 2023 - now

  • Deputy Manager

    Jan 2021 - Sept 2023

  • Assistant Manager

    Apr 2019 - Sept 2021

  • Junior Manager

    Jan 2015 - Apr 2019