Ashfaq Muhammad

Experience

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  Lucky Cement Limited

  Aug 2015 - Sept 2015

  Internship Trainee

  During my internship at Lucky Cement's Pezu Plant, I gained valuable insights into the cement manufacturing process and developed a deep understanding of the various mechanical equipment installed throughout the entire plant. My hands-on experience allowed me to witness the seamless flow of operations from the cement quarry to the final product.Key Learnings and Contributions:1. Cement Quarry: Observed and learned the initial stage of the cement manufacturing process, including the extraction of raw materials from the quarry site.2. Limestone Crushers: Gained insights into the crushing and grinding process of limestone, a crucial component in cement production.3. Material Handling Belts: Understood the significance of efficient material handling systems in ensuring a continuous and smooth production flow.4. Material Storing and Reclaiming: Learned the techniques for storing and reclaiming raw materials to maintain a consistent supply for production.5. Mixing: Witnessed the precise mixing of raw materials in the required proportions to achieve the desired quality of cement.6. Raw Mill: Acquired knowledge of the raw mill's operation and its role in grinding raw materials into a fine powder.7. Bag Filters: Explored the importance of bag filters in controlling air emissions and ensuring environmental compliance.8. Preheater and Kiln: Gained hands-on experience in the preheater and kiln section, where raw materials are preheated and processed to produce clinker.9. Clinker Silo and Clinker Crushers: Learned about the storage and further processing of clinker, a critical intermediate product in cement production.10. Cement Mill: Gained insights into the final grinding stage, where clinker and gypsum are ground to produce cement.11. Cement Packing Plant: Understood the packaging process.12. Waste Heat Recovery Plants: Explored the implementation of sustainable practices through waste heat recovery systems, contributing to energy efficiency. Show less

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  EWALL (SMC-Pvt.) Ltd

  Aug 2016 - Dec 2016

  Intern

  Interned at EWALL (SMC-Pvt.) Ltd. for 4 months, specializing in Mechanical Engineering work (August to December 2016).1. Contributed to the design, manufacturing, and installation of security walk-through gates.2. Utilized CAD/CAM software for designing and 3D printing various robotics, drones’ parts, and PCB cases.3. Gained hands-on experience in Arduino programming using C++ language for drones and robots.4. Actively participated in diverse projects, fostering skills in mechanical engineering and robotics technology. Show less

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  Qadir enterprises

  Jan 2017 - Nov 2017

  STEM Instructor

  1. Designed and tailored course curricula targeting diverse age groups, enabling effective education delivery in science, technology, engineering, and mathematics subjects.2. Leveraged Arduino controllers, seamlessly integrating programming with hands-on experience, enhancing students' technical acumen.3. Guided and empowered students in utilizing Scratch software, fostering programming skills and analytical thinking.3. Introduced MIT Scratch software to nurture robotics capabilities, enabling students to address real-world challenges.4. Pioneered user-friendly robotics and electronics tools, streamlining learning through snap-on components for effortless usage.5. Collaborated with multiple welfare NGOs to extend STEM training to tribal youth, bridging educational gaps and equipping them with essential skills for job market opportunities.6. Contributed to designing, developing, and manufacturing innovative educational tools, providing accessible learning resources to underprivileged students.7. Championed the mission of imparting STEM education, enabling marginalized communities to harness their potential and pursue meaningful careers. Show less

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  Heavy Mechanical Complex (HMC)

  Nov 2017 - Jul 2022

  Assistant Manager Technical

  1. Led and managed a team of 80 individuals, responsible for the machining of large-size Plano Milling machines, Planer & Shaper machines, horizontal boring machines, Gear Hobbing, Shaping, Beveling, and Grinding machines, as well as tool grinding machines and the material layout section.2. Specializes in larger-scale projects, including, sugar mills, cement plants, oil and gas equipment, storage tank manufacturing, overhead cranes, overhead pedestrian bridges, hydro power plant gates, moving equipment, boiler and heat exchangers, gears manufacturing, and cutting-edge advance machining technologies3. Proficient in fitting and assembling large-size machined industrial parts.4. Successfully installed and commissioned a variety of CNC Milling and CNC Micro Drilling Machines, as well as conventional lathes and milling machines.5. Collaborating with management to enhance production efficiency by coordinating and planning activities.6. Strategically organizing production tasks and schedules in accordance with customer orders.7. Diligently ensuring work quality adheres to specified standards and codes, including ISO, DIN, ASTM, ASME, AISI, and others.8. Supervising maintenance work for our machine tools, encompassing both preventive and breakdown maintenance.9. Performing precision machining of parts to support fabrication and welding works, including plate bending, rolling, laser and gas cutting, as well as utilizing various welding processes such as SMAW, SAW, TIG, and MIG.10. Proficiently involved in the manufacturing of tools, fixtures, jigs, forge dies, forming dies, and executing Reverse Engineering.11. Involved in the design and production of heavy machinery components.12. Regularly generating comprehensive production reports on a daily, weekly, and monthly basis.13. Handling the procurement of production and maintenance tools and equipment.14. Actively participating in production meetings with higher management on a regular basis. Show less

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  Ministry of Defence, Govt. of Pakistan

  Jul 2022 - now

  Assistant Manager

  1. Experienced Mechanical Engineer | Expertise in Manufacturing, Machining, Aerospace Equipment’s, and Cutting-Edge Technologies.2. In charge of aerospace parts manufacturing utilizing state-of-the-art 3, 4, 5, and 6-Axis CNC machines, along with CAD/CAM programming using Creo Parametric and solidCAM.3. Effectively coordinate and oversee manufacturing workflows and resource allocation.4. Streamlined facility layouts, production lines, machine operations, and network performance to achieve optimal efficiency.5. Proficiently troubleshoot and resolve production issues and delays.6. Successfully installed and commissioned a variety of CNC Milling and CNC Micro Drilling Machines, as well as conventional lathes and milling machines.7. Specializes in larger-scale projects, including aerospace equipment, oil and gas equipment, storage tank manufacturing, overhead cranes, Boiler and Heat Exchangers, Gears manufacturing, and cutting-edge advance machining technologies.8. Extensive knowledge and skills in machining techniques, GD&T, tooling and inserts, and machining standards such as DIN, ISO, and ASTM.9. Utilizes Coordinate Measurement Machine (CMM) to validate GD&T compliance of machined parts.10. Expert in utilizing SolidWorks and SolidCAM for intelligent toolpath generation, reducing machining time by up to 70%.11. Proficient in Electro Discharge Machining (EDM), including die sinking, wire cutting, and EDM micro-drilling machines.12. Provided comprehensive training sessions to staff and apprentices on safety protocols, engineering drawings, tooling, machines, measuring instruments, and both new and existing processes.13. Excellent report writing and presentation skills, able to effectively communicate complex concepts and project updates.14. Extensive hands-on experience with Microsoft Office suite, backed by specialized certifications in Microsoft tools.15. Proficient in implementing and auditing ISO 9001, AS9100, and other quality standards. Show less