Anupam Prasad

Experience

• 

  Gabriel India Limited

  Jul 2011 - Jan 2014

  Quality assurance engineer

  • Looking after in process quality• Looking after product, process and system audit on fixed schedule.• Looking after 5s of cell area.• Looking after calibaration of instruments. • Inspection of sample components with various instruments & gauges.• Sample Inspection Report & PDIR building for Samples. • Carrying out the inspection of parts of New Product Development• Raw Material testing as per schedule• Co-ordination between assembly line & SQA• Analysis of rejected part/ lot and generation of rejection report and same to communicate to SQA for further action• Looking after pre dispatch inspection of product.• Prepare dock audit of product before being dispatch.• Looking after QA info of all the components(raw material/job work both) Show less

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  Hitachi Astemo

  Jan 2014 - Jul 2021

  Assistant Quality Assurance Manager

  • JOB PROFILE: Continuous Improvement and Lean manufacturing• Manage the process that identifies and implements significant Continuous Improvement opportunities to support division and corporate objectives• Plan, lead and facilitate Kaizen and Six Sigma teams.• To identify trends and process variations as part of Continuous Improvement monitoring, measure the possible risk and then deliver the improvement• Identify all non-value-added activities and try to eliminate it to maximum feasible extent• JOB PROFILE: In-New Product Development• To verify that the Raw material mentioned in Customer Drawing should be strictly followed by all suppliers.• To verify BOM and Customer Drg vs Showa Drg vs Actual Raw Material used.• CFT member for Feasibility study.• Preparation of Long-term plan.• To prepare the PPAP documents.• Quality Assurance of product in Development stage & Implementation of customer, specific requirements.• JOB PROFILE: In-process Area (GDC CASTING, ALUMINUM TUBE MACHINING, FORK PIPE MACHINING,PISTON ROD MACHINING,PAINT SHOP, NICKLE HARDCHROME PLATING SHOP, WELDING, ASSEMBLY) • Periodic process and product audit in order to ensure high quality products.• In process inspection along with first piece set up approval with team.• To check out effectiveness of CAPA submitted to customer regularly.• To perform CTQ analysis to ensure product and process feasibility• To take initiative for customer complaints for countermeasures in process and at supplier end.• Daily Internal rejection analysis and to take corrective action against it.• Problem solving and root cause analysis using DMAIC, FTA and PDCA approaches.• Periodic audit to maintain 5-S and ROP & contamination on the shop floor.JOB PROFILE: (In Customer support Role)• To attend customer complaint and initiate containment and corrective actions in order to resolve it.• Timely closure of complaints .• Warranty analysis and taking their preventive countermeasures . Show less

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  Gabriel India Limited

  Aug 2021 - Aug 2024

  Continous Improvement and Quality Engineering Manager

  • Strive continuous improvement approach for Cost Reduction, Space utilisation.• To identify trends and process variations as part of Continuous Improvement monitoring, measure the possible risk and then deliver the improvement. • Works with management to identify and establish project selection criteria with an emphasis on overall process and quality improvement• Provide input into long-term and short-term improvement strategies and develop and track metrics related to improvement activities• Participates in and coordinates CI initiatives, Lean Manufacturing, Problem-Solving, Kaizen events and other improvement activities• Identify all non-value-added activities and try to eliminate it to maximum feasible extent.• Quality Assurance of product in Development stage & Implementation of customer, specific requirements• Monitoring & taking actions to reduce in-house & customer end PPM using PDCA approach.• To take initiative for customer complaints for countermeasures in process and at supplier end.• To attend customer complaint and initiate containment and corrective actions in order to resolve it.• Timely closure of complaints & disturbances for any concern related to customer and effective monitoring of 8D closures or countermeasures submitted to different customers.• Problem solving and root cause analysis using DMAIC, FTA and PDCA approaches.• Capex planning of Quality and Continuous Improvement.• Calculate the COPQ of the plant as well as take the measure to get it on target.• Make and plan the KPI & Long-term plan for the quality department. Show less

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  ZF Group

  Aug 2024 - now

  Head of Quality Assurance