
Zafar Ali
Internee

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About me
Automation Engineer | Aalto University | Master Automation and Electrical Engineering
Education

Aalto University
2024 -Master of Science Automation and Electrical Engineering Control, Robotics and Autonomous Systems 4.83/5.00Project: Decentralized control of water process using digital workflow at Aalto UniversityIn this project, I aim to develop and test a digital workflow to streamline commissioning processes in the process industry, which are often time-consuming. My focus is on further developing the decentralized control system of the water process demonstrator in EcoStruxure Automation Expert, following the IEC 61499 standard, and integrating the AVEVA Supervisory Control and Data Acquisition (SCADA)… Show more Project: Decentralized control of water process using digital workflow at Aalto UniversityIn this project, I aim to develop and test a digital workflow to streamline commissioning processes in the process industry, which are often time-consuming. My focus is on further developing the decentralized control system of the water process demonstrator in EcoStruxure Automation Expert, following the IEC 61499 standard, and integrating the AVEVA Supervisory Control and Data Acquisition (SCADA) solution with it. Additionally, I will integrate the Digital Twin model of the water process, created in Apros, with the control system. Finally, I will test and validate the operability of the developed setup using the physical water process machine to ensure a seamless and efficient commissioning process. Show less

University of the Punjab, Lahore
2010 - 2014Bachelor of Science (BS) Electrical Engineering 3.7/4.0
Experience
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National Transmission & Dispatch Company (NTDC), Pakistan
Aug 2011 - Sept 2011Internee> Worked under supervision of Assistant Manager Protection at TSG training Centre.> Detail understanding about substation outdoor equipment, control desk, control panels, battery room and protection equipment etc.
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Agritech Limited (formerly Pak American Fertilizer Limited)
Jul 2013 - Aug 2014Graduate Engineer ( Instrumentation & Control )Working on the following field instrumentation; Pressure, temperature, flow and level instruments, Vibration and speed probes, pH, Conductivity, Oxygen and CO2 Analyzers, Control Valves, Safety switches.> Working on Honeywell DCS TDC 3000 X, Woodward 505 Steam turbine control, Bently Nevada 3300 monitoring system, PLCs of Ge Fanuc and Mitsubishi MELSEC.> Instrument Coordinator with Turbomach Pakistan on preventive maintenance of 7.2 MW Solar Gas Turbine.> Sound knowledge of PFDs, P&IDs, Hook up Diagrams, Interlocking Diagrams and APIs.> Enterprise Resource Planning with Oracle.> Safety talks & drills, HAZID. Show less

VoltzWire Electronics Gujranwala
Aug 2014 - Nov 2016Automation EngineerElectrical & Electronics Engineer currently working and reporting to the General Manager on various projects,including Industrial Automation (installation & troubleshooting of PLC systems, industrial PID equipment, andcontrollers).• Involved in research and development of different circuits to ensure machinery functions efficiently and withminimal downtime.• Responsible for the calibration of devices in accordance with industry standards.• Ensuring the implementation of "SAFETY FIRST" practices during overhauling and troubleshooting tasks.• Diagnosing faults in Variable Frequency Drives (VFDs) for both 3-phase and single-phase inverters and resolvingsensor-related issues. Show less

SAYYED ENGINEERS LIMITED
Nov 2016 - Jul 2021Electrical & Automation EngineerTroubleshooting of HV/LT Electrical panels, MCCB, ACBs, PLCs, VFDs, Controllers and 3 Phase motors of plastic and packing machines.• Preventive maintenance of Generators, Chillers, Compressors and Transformers.• Troubleshooting of temperature, level and proximity sensors.• Preparation of the electrical designs related to circuiting and panel boards of power, single line diagram.• Preparation of power load estimated calculations after estimating project Electrical and operational requirements.• Supervise, manage and guide section staff to achieve the best standards of efficiency to look after and properly maintain electrical installation of factory and ensure that power supply cables and wiring work is fault free.• Monthly consumption report of Diesel.• Maintain and keep up to date inventory of electrical implements, and other necessary material as per requirement.• Arrange an optimum stock of discrete components of IC’s in order to reduce the down time of machines.• Ensure physical as well as functional safety of equipment, tools and components kept in Laboratory.Projects:• PLC Conversion of molding machines• Installation of 3 chillers and water balancing• Rejuvenation of Fastline Private Limited• Installation of 650Kva & 300Kva Generators• Re installation of LT room, HT room & Generator room• Designing and electrification of new Machine Hall Show less

Zoxcell Supercapacitors
Aug 2021 - Jul 2024Electrical Engineer ( Production & Maintenance )
Licenses & Certifications

Control Valve Sizing
GES Karachi
Instrumentation and Process Control
Pakistan Industrial Technical Assistance Centre (PITAC)
PLC Programming
Pakistan Industrial Technical Assistance Centre (PITAC)- View certificate

Registered Engineer
Pakistan Engineering CouncilNov 2014
Honors & Awards
- Awarded to Zafar AliFinal Year Project Exhibition - 1st Prize received by Dr Abdul Qadir Khan in All Pakistan Project Exhibitions at Jinnah Convention Islamabad.
- Awarded to Zafar AliTechnical Paper Competition at APEC GIKI. - Got 3rd Prize .
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