Muhammad Faiq

Experience

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  Merit's Inn

  Sept 2016 - Feb 2020

  Teacher
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  Indus Motor Company Ltd

  Aug 2018 - Aug 2018

  Visitor

  To study the internal combustion engines and different parts and processes of the internal combustion engine.

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  Sindh Nooriabad Power Plant

  Oct 2018 - Oct 2018

  Visitor

  To study the power plant cycles.

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  Yunus Textile Mills

  May 2019 - May 2019

  Internship Trainee
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  Naveena Denim Mills

  Nov 2019 - Nov 2019

  Visitor

  To visit water consumption in different processes in the textile industry.

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  The Smart School

  Jun 2020 - Jul 2020

  Teacher
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  Tri Pack Films Ltd.

  Jul 2020 - Aug 2020

  Summer Intern

  Analyzed gas engines and achieved cost reduction in energy cost by improving from 94 KWH/MMBTU to 98 KWH/MMBTU.

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  Tri Pack Films Ltd.

  Dec 2020 - Mar 2024

  – Supply Chain (Production Planning):• Planned and prioritized operations as per customer demand/orders and ensured maximum production is delivered with minimum delay.• Determined equipment and Packing materials needed to cover production demand.• Coordinated material movement between commercial, production, and dispatch activities.• Monitored production plan to ensure they were finished on time and within budget and addressed issues when they arose aiming for minimum disruption.• Obtained output information (number of finished products, percentage of defects, etc). Prepared and submit status and performance reports to management.• Collaborated with quality control, warehouse, and other staff for confirmations before dispatch.– Operational Efficiency:• Developed new packing material combinations with improved packing cost yielding annual savings of 3.5 million.• Improved container stuffing from 16 tons per container to 21 tons per container.• Identified critical hazard areas and take measures to control and mitigate the risks.– Safety, Health & Environment:• Ensured 100% SHE compliance during shift. Maintain zero LTI (Loss Time Injury).• Composed the SOP Manual of Supply Chain Production Planning.• Trained forklift driver via video-based training. Ensured compliance with Code of Conduct and Charter values• Collaborate with Supply chain business partner for socio-environmental audit of cross-group companies of Packages and received 13th Annual Corporate Social Responsibility Award in "Responsible Supply Chain" category. Show less – Technical Exposure: Prepared machine-wise Preventive Maintenance (PM) Plans according to OEM's recommendations and managed through SAP PM Module for the timely and effective maintenance of mechanical equipment and systems. Improved Mechanical parts and equipment inventory management system on SAP MM Module by updating manufacturer's data, and machine's data and eliminating any redundancy in materials and/or its information, and ensuring the necessary material is available during breakdown maintenance with zero overruns. Downtime Analysis of BOPP line & Secondary Slitting Machines which analytically discusses the major factors contributing to increased downtimes and repetitive failures by calculating MTBF | MTTR | MTBF of the year 2021.  Prepared and controlled several routine jobs and mechanical maintenance SOPs which include Job Hazard Analysis (JHA), job toolkit requirements, and step-by-step procedures. Performed lubrication during preventive maintenance with average yearly compliance of 97.80%. Develop a system for lubricant container inventory. Worked with line manager on comparative lubricant analysis and carried out the cost reduction report of Kluber products with Addinol for the annual saving of 3.2 million.– Safety & Environment: Ensured the execution of OEM prescribed activities during preventive maintenance of BOPP and CPP lines along with Slitters and Metallizer machine with all safety guidelines. Pursued classroom training encompassing a brief overview of:1. HSEQ Policy 2. Permit to Work System 3. Maintenance– Commercial & Procurement: Worked on Outbound Logistics with the incorporation of 3PL and 4PL providers of Pakistan yielding 61 million PKR yearly savings. Induction of TMS in Outbound Logistics. Worked with local procurement team for procurement of technical items. Coordinate with vendors for the timely delivery of items. Coordinate with End Users on PRs to bridge the gap between Commercial and End Users. Show less

  • Assistant Manager Production Planning

    Nov 2022 - Mar 2024

  • Management Trainee

    Dec 2020 - Nov 2022
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  Aspin Pharma Pvt. Ltd. (An OBS Group Company)

  Apr 2024 - Jul 2024

  Assistant Manager Production Planning

  • Circulated timely production plan with 100% accuracy.• Ensure zero % production stoppage due to material unavailability.• Monitored and tracked plan v/s actual production and took timely measures if required for controls.• Increased efficiency and reduced downtimes on the production floor by planning batches in campaigning.• Run MPS & MRP effectively to ensure zero % stock-out situations.• Ensured zero % addition in SLOB during the calendar year.• Ensured development and compliance of SOP for all the processes in place. Show less

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  GSK

  Jul 2024 - now

  Regional Supply Chain Planner - Cairo