Gideon Jayanth

Experience

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  Hyundai Motor India Ltd.

  Jul 2021 - Aug 2021

  Design Intern

  ● Proposed and developed a model using Fusion 360 for an Automatic Sludge Removal System.● Converted ideas to 3D model and presented it to stakeholders.● Automated existing manual Sludge Removal process reducing operation time by 50% reduced cost by $20,000 yearly.● Utilized Fusion 360 and SolidWorks for design and modeling purposes.

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  Vellore Institute of Technology

  Nov 2021 - May 2022

  Project Leader

  ● Optimized decision variables in circular supply chain using MOABC algorithm for electrical parts manufacturing.● Analyzed and compared various methods and advantages and disadvantages and deciding to use weighted approach.● Compared efficiency of optimized circular supply chain with existing system, result in 70 % reduction of emissions and increase profit by 20%.● Conducted sensitivity analysis using C++ for new model by varying parameters of inputs by 10%.● Led a team of 3 to convey project findings to coordinator and cross-functional team members through presentations and data visualizations. Show less

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  Fortive

  Aug 2023 - May 2024

  Industrial Engineer

  Lean and Continuous Improvement:• Revamped frit fill enamel baking processes through process experimentation and fixture design achieving 75 % reduction in process time and 5 hour reduction in rework time• Established daily management and standard work for Material handlers to track Cell Visits, Late Kanban Trips, Kanban Audits to prevent stock-outs in cells and increased material flow efficiency.• Developed Power BI dashboards showcasing key metrics like OTD, Revenue, etc. to facillitate data-driven decision making• Conducted time studies and developed Yamazumi Charts, Spaghetti Diagrams, Value Stream Maps, and Process Flow Maps to streamline the shipping dock, reducing shipment errors and optimizing material flow by 100%• Achieved 3S standard in the Paint room resulting in a 48% reduction in floor space utillization• Led Kaizen project efforts to revamp cell to improve flow, improve First Pass Yield (FPY) of incoming parts, and improve OTD through fixture design on SolidWorks, time studies, process flow maps, operator balance charts, etc.Supply Chain and Sourcing:• Leveraged data from JD Edwards ERP and utilized Power BI to develop dashboards for data-driven decision making• Spearheaded development of a metric incorporating key factors such as OTD, Quality, Net Effective Payment Terms• Curated a Power BI dashboard to collectively help team drop on-hand inventory levels by $2.5M• Conducted Performance Data Analysis of Suppliers, categorizing based on Growth, Sustain & Transition Show less

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  FedEx

  Aug 2024 - Dec 2024

  Industrial & Automation Engineer

  OpCo: FedEx Supply Chain • Performed current and future state performance data analysis & ROI analysis, process flow maps for case-picking and each-picking AMR systems to implement in warehouses > 200,00 sq.ft• Developed a PoC Discrete Event Simulation model of 3PL warehouse using FlexSim for automation implementation• Created Standard Work documentation for utilizing the internal automation applications, enhancing operational efficiency