Arul Ganesan

Arul Ganesan

Data Coordinator

Followers of Arul Ganesan609 followers
location of Arul GanesanBlacksburg, Virginia, United States

Connect with Arul Ganesan to Send Message

Connect

Connect with Arul Ganesan to Send Message

Connect
  • Timeline

  • About me

    Manufacturing Process Engineer at Ironform

  • Education

    • JSS International School, Dubai

      -
      High School Diploma Science A
    • Virginia Tech

      -
      B.S Industrial And Systems Engineering 3.6

      Activities and Societies: • Dean’s List: Fall 2017, Spring 2018, Spring 2019, Fall 2019 • Institute of Industrial and Systems Engineers - Member, August 2019 - Present • International Society of Automation at Virginia Tech – Financier, March 2018 –March 2019

  • Experience

    • Princeton Review Test Prep

      Jun 2015 - Aug 2015
      Data Coordinator

      • Collected and organized college admission data and inputted into the database• Helped in scheduling with the prep classes

    • Virginia Tech

      Sept 2017 - Apr 2018

      • Organized and led social events for all the incoming freshmen in Lee Hall. • Mediated conflict between peers through interpersonal skills to help build relations. • Implemented new and improved boards to make the robot Thor functional again.• Collaborated with a team and a PhD student to solder components on boards.

      • Galelio Living Learning Community - Upperclassmen Leader

        Aug 2017 - Apr 2018
      • Undergraduate Student Researcher

        Sept 2017 - Jan 2018
    • AA Global Engg

      May 2018 - Jul 2018
      Engineering Intern

      • Developed plans to maintain work-life balance for employees while keeping labor costs in mind. • Created and designed invoices for the materials and labor provided to the suppliers. • Created periodic expense reports and schedules for employees in the office with the use of Excel.

    • Lonestar Technical Services LLC

      May 2019 - Jul 2019
      Quality Assurance Intern

      ● Worked with ISO standards such as ISO 17025, ISO 17020 accredited by Dubai Accreditation Department and ISO 9001, ISO 14001 certified by Lloyd’s Register Quality Assurance.● Created and monitored control charts for the conformance of 15 test parameters such as pH, chloride, fluoride and various other chemicals using the standard operations procedure.● Ensured efficiency and verified processes with respect to ISO 9001 quality management system in alldepartments.● Supported sampling of air quality in commercial and accommodation facilities and checked its adherence to federal air quality standards. Show less

    • Commercial Vehicle Group, Inc.

      Sept 2019 - Apr 2020
      Senior Design Project

      • Incorporated concepts from lean manufacturing, data management, and process improvement to help CVG obtain ISO 50001 certification. The team assisted the certification process by setting up an energy management system to reduce CVG’s energy usage by 2% yearly for 10 years.

    • Ozmo

      Jul 2020 - Nov 2022
      Analyst

      ● Implementing and monitoring test scripts to assess functionality, reliability, performance, and quality of the service or product.● Ensuring critical errors are caught before the completion of each and every project as a QA representative.● Identifying and resolving gaps in our Standards of Operations, as well as setting benchmarks for quality assurance while improving efficiency by over 60%.● Leveraging in-house development tools to develop device and mobile applications to support companies like Verizon, TELUS and AT&T worldwide while working in an agile team environment. Show less

    • Ironform

      Nov 2022 - now
      Manufacturing Process Engineer

      ●Developed and implemented comprehensive process control documents for brake press and welding techniques, resulting in a 25% increase in productivity and reducing rework by 20%, leading to increased customer satisfaction ratings.●Implemented a new CNC machining process for part fabrication resulting in a 55% reduction in lead time for the production of final products for customers. Also developed and executed a comprehensive maintenance plan for the CNC machine, reducing downtime by 25% and increasing productivity by 15%.●Conducted time-motion studies and identified areas for improvement, leading to the implementation of operator training programs and standard work instructions that improved production rates by 30%.● Decreased rejections of parts on an assembly line by 20% by preparing Standard Work Instructions which showed proper manufacturing techniques to follow thereby eliminating operator errors.● Created flat patterns, laser programs for Mitsubishi lasers. Programmed the Laser NX by using the SigmaNEST software to conduct the daily nesting for the Dublin Plant.● Created/updated bend simulation programs for all production parts that assist operators for sequence and gaging.● Designed and developed manufacturing processes with the Launch team, through PPAP, for enhancements, product changes, new products, and related fixtures and tooling that are consistent with zero defect level and low product cost by using the APQP methodology.● Complied and validated the engineering documentation such as process control documents, PFMEA and control plans for new products prior to the initial release.● Documented, developed, evaluated, and improved methods required to stamp, fabricate, weld, wash/paint and assemble parts to meet customer and manufacturer quality requirements while collaborating with various production teams.● Collaborated with the QA team with problem solving techniques to identify the root cause and implement corrective/preventive actions. Show less

  • Licenses & Certifications

    • Six Sigma Green Belt

      Institute of Industrial and Systems Engineers
      Oct 2019
    • PPG Knowledge College (Powder Coating)

      PPG
      Apr 2024
  • Honors & Awards

    • Awarded to Arul Ganesan
      Dean's List - Dean’s List: Fall 2017, Spring 2018, Spring 2019, Fall 2019
  • Volunteer Experience

    • Coordinator

      Issued by YMCA Craft Fair on Nov 2016
      YMCA Craft FairAssociated with Arul Ganesan
    • Partcipant

      Issued by Emirates Environmental Organization on Sept 2015
      Emirates Environmental OrganizationAssociated with Arul Ganesan
    • Student Volunteer

      Issued by The Big Event at Virginia Tech on Apr 2017
      The Big Event at Virginia TechAssociated with Arul Ganesan