
Theresa MacFarlane
Assistant Scientific Officer

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About me
Global Roadmap Leader - Specialties
Education

Massachusetts Institute of Technology
-
University of Birmingham
-PhDPhD ‘’Surface texture and evaluation of aluminium sheet’’ in the Mechanical and Manufacturing Engineering department; Friction, Wear and Lubrication [2.81s].

University of Surrey
1990 - 1995MSc advanced Materials Technology PLZT Thin films using sol gel technology
Experience

AERE Harwell, UK
Jan 1983 - Feb 1988Assistant Scientific OfficerWhile working and training at this high security UK government research establishment I spent time in four different divisions gaining knowledge of processes used in each department. Towards the end of my time here I worked in the physics group on the cyclotron and was responsible for the production of active isotopes as well as the quality assessment and release certification of isotopically labeled drugs used in cancer detection. HPLC was used to determine the efficiency of the drug labeling process. Show less

Alcan R and D laboratory
Jan 1988 - Jan 2003ScientistPrior to my surface-related activities my sol gel chemical skills and experience were employed producing PZT (Lead Zirconium Titanate) and BaTiO3 (Barium Titanate) ceramics and thin films for ferroelectric memory devices as part of Alcan’s diversified R&D program. These same basic skills were utilised in aluminium metal pretreatment and coatings’ developments in Alcan’s core business areas, leading to my current interest and activities in the surface properties of the materials.Previous employmentAtomic Energy Research Establishment, AERE, Harwell Show less

Novelis
Jan 2003 - Jul 2019On secondment to the Novelis laboratory (formerly Alcan) in Neuhausen,Switzerland, where I investigated the effects of process and material variables on product performance in the automotive area. Determining, for example, associations between roll grind/ metal surface topography and formability. This formed the basis of my PhD project, for which I was studying at Birmingham University, England. In addition to this I was involved in a range of key Novelis product sectors and downstream applications, including packaging and lithographic areas. My work comprised of both research within the laboratory as well as technology transfer to the plants. Show less
Lead scientist
Jul 2012 - Jul 2019Researcher III
Jun 2006 - Jul 2012R&D Surface Scientist
Jan 2003 - Jun 2006

Novelis
Nov 2019 - now• Collaborated with the Global Technology Director (GTD) and Directors of individual value streams worldwide to ensure alignment of the project portfolio with organizational needs.• Spearheaded the development and implementation of a comprehensive technology strategy for the Specialties group, aligning with corporate objectives and driving transformational technologies.• Leveraged expertise in material science, surface science, surface chemistry, and processing to develop a robust, future-proof portfolio for the Specialties group. Show less • Developed a streamlined anodizing process for 7xxx alloys, enhancing adhesive bonding capabilities.• Created unique 7xxx pretreatment solutions capable of withstanding hot forming processes for adhesive bonding.• Led cross-functional global teams, regularly consisting of over 10 scientists, engineers, and technicians, as the Technical Project Leader for Global R&D.• Collaborated closely with customers to present technical progress and align project goals with their product timelines.• Engineered solutions for sheet metal defects and adhesive bonding challenges. Show less
Global Roadmap Leader Specialties
Nov 2021 - nowPrincipal Scientist
Nov 2019 - Oct 2021
Licenses & Certifications
- View certificate

Zn and Ni Based Batteries
Arizona State UniversityAug 2025 - View certificate

Primary and Secondary Batteries
Arizona State UniversityJul 2025 - View certificate

EV Evolution: Comprehensive Introduction to EVs
Coursera Instructor NetworkApr 2025 - View certificate

Demystifying EV Batteries: Tech & Management
Coursera Instructor NetworkMar 2025 - View certificate

Generative AI for Project Managers
University of GlasgowMar 2025
Honors & Awards
- Awarded to Theresa MacFarlaneDistinguished Scientist Novelis Nov 2020
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