Luan Castilho

Experience

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  FORVIA

  Nov 2010 - Dec 2023

  The Industrial Program Engineer (IPE) is responsible for the industrialization of the Program from business award to gate 4 closure. The IPE is to provide operational support on key Industrial Development activities that are necessary for a successful product launch. S(he) contributes actively to the accomplishment of Industrial Development work packages all along the Program and is involved in the approval process of Process Development activities upstream. The IPE is responsible for the activities associated with the program industrialization within the plant and is responsible to meet the manufacturing targets identified by the plant program Show less The Industrial Program Engineer (IPE) is responsible for the industrialization of the Program from business award to gate 4 closure. The IPE is to provide operational support on key Industrial Development activities that are necessary for a successful product launch. S(he) contributes actively to the accomplishment of Industrial Development work packages all along the Program and is involved in the approval process of Process Development activities upstream. The IPE is responsible for the activities associated with the program industrialization within the plant and is responsible to meet the manufacturing targets identified by the plant program. Show less Coordinate (manufacturing, project leader) work package tasks and ensure their accomplishment according to the IPMS deliverables. In agreement with the Innovation Project Manager, manufacturing interface with the customer (if a pilot customer exists) and the suppliers, Coordinate activities and tasks fulfillment of project contributors, Coordinate activities and tasks fulfillment of the manufacturing contributors to the project:PC&L Support functions (PSE, Quality in Production, HSE, …),Plant Program Launch Team (if a plant has been identified). Implement all changes related to production system and/or related to the product (as of Engineering Change Management).Study, develop in detail, validate, release and set-up the complete production system of the Innovation program: Equipment and tool interfaces, layout, process flow charts, material and information flow diagram in accordance with the Group standards and product objectives. Consolidate all manufacturing information: Process definition, production system definition. Show less Planning and implementation of new systems interior 521(Jeep Renegade), 226 (Fiat Toro) and 551(Jeep Grand Cherokee).Main activities:• Ensure the achievement of Process, Equipment and Facility FMEA• Coordinate installation and launch of all production equipment and tooling • Manage the Production Part Approval Process in the plant (including Mass Production Trial and Extended Mass Production Trial).• Manage the production launch in the plant• Support the Production Ramp-upTechnologies• • Injection• vibration welding• Ultra sonic welding• Thermoforming• In mold graining• Foaming• Weakening by hot knife• Milling and Trimming• Final Assembly• Inspection final by camera Show less Liderança de novos projetos da planta englobando os seguintes itens:Definição de layout, lista de investimentos, comparação know-how VS requisitos, analise de MOD, layout final(MIFD-MIFA), aquisições de equipamentos e embalagens,preparação da linha de produção para atender o projeto, realização de eventos preparatórios e eventos de testes na linha, BOM, roteiro, aceitação de ferramentais e definir planos de contingência.Leadership of new plant projects encompassing the following: layout definition , the list of investments , know-how compared VS requirements , MOD analysis, final layout ( MIFD - MIFA ) , equipment purchases and packaging, production line preparation meet the design , realization of preparatory events and online testing events, BOM, script , tools for acceptance and define contingency plans.Participation in projects:-B299-AI9-X52-H79-FOX2014-FOX2015-AI5X-B562 Show less

  • Industrial Program Manager

    Dec 2022 - Dec 2023

  • Program Manufacturing Leader

    Jan 2022 - Dec 2022

  • IPE - Industrial Program Engineer

    Mar 2020 - Jan 2022

  • IPE - Industrial Program Engineer

    Jun 2018 - Mar 2020

  • PML - Program Manufacturing Leader

    Jun 2016 - May 2018

  • PLTL - Plant Launch Team Leader

    Nov 2014 - Jun 2016

  • PLTL - Plant Launch Team Leader

    Nov 2012 - Nov 2014

  • Trainee

    Nov 2010 - Oct 2012
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  Motherson SAS interior modules

  Dec 2023 - now

  Manufacturing Engineering Manager