Muhammad Samy

Experience

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  Asfour Crystal

  Jun 2018 - Sept 2018

  Continuous Improvement Intern

  Responsible for applying Lean manufacturing tools for raising productivity and reducing resources used in the production lines through applying 5s’s and 7 wastes matrix.Develop a VSM, Motion & Time study of all stations and Provide a new proposals of layout with savings in Area by 30% Transportation by 40% Motion by 10% WIP by 20%.

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  Johnson & Johnson

  Sept 2020 - Feb 2022

  Apply Waste walk project for detecting & analyzing all material losses, knowing the root causes then propose solution to reduce losses, increase productivity and make the best use of resources.Applying SMED and reduced C/O time by 40% at Baby Oil line and 30% at Cream line Applying SMED project at Shampoo production line where we reduced changeover time by 65%.Establish TPM program with applying first 3 steps of AM Pillar up to approval for CILR guide.

  • Process Excellence Intern

    Aug 2021 - Feb 2022

  • Graduation Project

    Sept 2020 - Jul 2021
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  Mondelēz International

  Sept 2020 - Jul 2021

  Integrated Lean Six Sigma Intern

  Working on Integrated lean six sigma Program by applying SMED and reduced C/O time by 60%Applying AM step 5 project and proposed solutions to decrease the saturation of each operator.

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  Unilever

  Oct 2020 - Oct 2020

  Lean Manufacturing Intern

  Working on SMED project but I didn't complete it due to internal safety restrictions at factory site as a result of Covid-19 pandemic.

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  Fine Hygienic Holding

  Mar 2021 - Apr 2021

  Maintenance Planning

  Responsible for developing a detailed plan and execute of Visconip project for replacement of the main hydraulic unit of the paper mill 3 under supervision of VALMET Consultant company.

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  Hayat

  Jun 2022 - now

  Production & Process Engineer

  Check Production lines and Machine check-up on a daily basis.Ensure product and process quality meets specifications required.Reduce Machines break out times and remove waste from all processes.Analyze breakdowns and make an action plan for OEE improvement.Create shift schedule for the foreman and technicians and follow up on their attendance. Ensure all product and system requirements are taken into account from the initial product conception to the finished result.Applying lean manufacturing tools on the production lines and responsible for the continuous improvement. Show less

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  PepsiCo

  Mar 2024 - now

  Maintenance Assosiate Engineer