Engr. Samsul Alam

Experience

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  Modern Erection Ltd.

  Sept 2004 - Nov 2005

  Production Engineer

  I have successfully employed in the following works: Water Treatment Equipment Manufacturing (Water Softener ie. Automatic, Semi- Automatic, Manual, Water Treatment Plant etc.).Customized Mechanical Fabrication (Heat Chamber, Heat Exchanger, Thermic Oil Heater, Water Heater, Air Receiver Tank, Blow Down Vessel, Feed Water Storage Tank etc.), Steam Boiler Manufacturing (Water tube, Fire tube, Tubeless & Electric Boiler). Instillation, Commissioning & Overhauling of a Boiler, Steam pipe line works. Garments Finishing Machinery Manufacturing (Heater less Stream Iron, Vacuuming Iron Table etc.). Show less

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  Bangladesh Power Development Board (BPDB)

  Dec 2005 - Jul 2008

  Assistant Engineer

  I have successfully employed in the following works: Daily plant operations with special focus on Power Block and Balance of Plant Equipment's. Responsible to ensure safe, reliable and effective operation of power plant following administrative programs and procedures, and to maintain healthy work environment considering the environmental implications of the work. Operation and maintenance for high capacity Boiler (400 ton/hour) utilizing Control Desk in the control room and involved in Operation and Maintenance of auxiliary equipment's such as Feed water pump, Condensate pump, Closed cycle cooling water pump, Open cycle cooling water pump, Auxiliary oil pump, Bearing lube oil pump, Emergency oil pump, Jacking oil pump, Drainage pump, Generator cooling pump, Circulating water pump, etc.Operation and Maintenance of station auxiliaries such as Force Draft Fan (FDF), Induced Draft Fan (IDF), Primary Air Fan (PAF), Air pre-heater, Economizer, Pulverizer, Coal feeder, Seal fan, Scan fan etc. Monitoring and analyzing all types of signaling for Alarms, Protections, Controls, and other related Interlocks of Boiler and its auxiliary equipment's (Plant is operated by DCS & PLC system). Field of works : The works include the following main components:Steam Generator Plant (Boiler and it’s Auxiliaries).Steam Turbine Plant with Condenser and Steam System.Cooling System (Cooling Tower).Demineralization System of Water.Coal Handling System (Coal Conveyor).Air and Flue Gas System (Force Draft Fan, Induced Draft Fan, Chimney).Ash Handling System (Electrostatic Precipitator for Fly Ash and slurry System for Bottom Ash).Water Storage & Drainage System.Auxiliary System. Show less

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  ACI Formulations Limited

  Aug 2008 - Mar 2013

  Manager, Sulphur Plant (Maintenance & Production).

  Achievement:Innovation Award:I got the innovation award for my unparalleled contribution in building safety awareness in the factory. I arranged a program on safety awareness to celebrate the safety day-2008 and rewarded the safety practitioners of the plant. My initiative was highly appreciated in the local and national newspapers.Major job responsibilities: Maintenance related:- Responsible to ensure safe, reliable and effective operation of the plant following administrative programs and procedures and to maintain healthy work environment considering the environmental implications of the work.- Responsible to ensure the cost effective corrective, schedule and preventive maintenance of the Plant machineries (ETP, Chilling plant, Hot Air Generator, Boiler, Air Compressor, Grinding mill, Pump, Cooling Tower, Bucket Elevator, Conveyor etc).- To prepare SOP and review/update it when any requirement/ change.Production related:- To prepare production plan as per sales moving forecast of CC & PH business and achieve production target with quality assurance.- To ensure and maintain wastage level (process loss) as per standard.- To improve the product yield by reducing process loss.- To ensure sufficient stock of RM/PM through warehouse dept. as per production plan. - To prepare report of production, RM/PM usage, yield % etc and submit it to finance dept at each month.- To ensure proper housekeeping (5S) in each and every production / operation floor of production.Additional responsibility:Safety related:- Ensure that Safety, Health and Environmental requirements are effectively integrated into standard operating procedures.- Responsible to ensure Safety Programs such as Weekly Safety meetings for the workforce, weekly Safety-walk with GMO / Managers / Department Head, monthly Safety committee meeting for factory management and prepare the meeting agenda, minutes and implementation of these. Show less

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  United Surgical Ltd

  Apr 2014 - now

  Factory Manager

  - To innovate, improvise, formulate and implement new concepts, techniques, methods and standard operating procedures (SOPs) in production and operation management to achieve better quality and productivity.- To formulate, implement and monitor daily, weekly and monthly production plans of the factory in coordination with relevant departments and sections of head office (USA).- To ensure and monitor overall plant performance for production and fully responsible for the overall department performance on Safety, Machine Down Time, Operational Ratio, Yield, Productivity, Cost and Quality.- To ensure TQM in production and operations process to meet the requirements of top management, buyers and external auditors.- Implement 7 QC tools (Check list, Flow chart, Pareto diagram, Control chart, Cause and Effect diagram, Scatter diagram & Histogram chart) to improve quality & overall plan performance. - Ensure Statistical Process Control (SPC) as per schedule for production & practice the Lean Manufacturing, Gemba-Kaizen, Six (6) Sigma, 5S, Muda, Mura, Muri etc.- Work with PFMEA (Process failure mode effects analysis) for products, process, machine etc.- To obtain and maintain ISO-13485/9001 and other relevant international standards and certifications for the factory.- Face internal and external audits of QMS.- To ensure overall safety and security of men, materials and premises of the factory.- To ensure smooth inventories, stores and supply chain management at every stage of production.- To train employees and workers to meet production and operations requirement as well as technological advancement.- To organize and manage the visits and inspections of top management, existing and potential buyers, government inspectors and regulators, bank officials, other important local and foreign stakeholders, etc. to the factory. Show less