Oleksandr Duzhych

Experience

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  PROGRESSTECH-UKRAINE

  Jul 2018 - Mar 2024

  Experienced Manufacturing Engineer in aerospace, skilled in production planning and design. Conducted producibility assessments to enhance manufacturability, improving cost efficiency and quality. Proficient in quality assurance, procurement management, and team collaboration.Technical Expertise and Process Improvement: • Proficient in Boeing-specific tools such as CATIA V5, ENOVIA, CAPP II, and PDM.• Led conceptual developments in production systems and tool processes, enhancing safety and productivity through ergonomic solutions and lean manufacturing, resulting in improved production and cost savings. • Experienced in pneumatics, motion control, automation, and mechanical engineering, applying expertise to optimize tooling and production accuracy. • Utilized CATIA V5 to assemble aircraft power structure sections, selecting and integrating materials (e.g., Fiberglass, Carbon Fiber, Aluminum) per the Bill of Materials. • Skilled in machine shop equipment, fabrication, assembly, and tooling practices, ensuring high-quality manufacturing outcomes. • Expertise in conceptual development of tools and processes, delivering innovative manufacturing solutions. Quality Assurance and Customer Satisfaction: • Implemented changes in installation plans as part of Quality Assurance, ensuring regulatory compliance. • Supported hardware and software configuration in line with preventive maintenance regulations. • Conducted audits, identifying improvements and implementing actions to streamline processes and reduce costs. • Investigated issues, developed preventive and corrective actions to minimize errors and enhance project quality.Team Coordination and Support: • Developed work statements, analyzed data, and created strategic work instructions to meet delivery commitments. • Served as a mentor and checker, ensuring adherence to quality standards. • Communicated effectively with customers to address inquiries and ensure satisfaction. Show less Experienced Design Engineer with a focus on aircraft structure sustainment and production support. Skilled in implementing design and engineering changes, collaborating with cross-functional teams, and converting complex technical drawings to align with production requirements. • Participates in design reviews and applies technological updates to wing section documentation, ensuring compliance with design specifications and industry standards. • Collaborates with production engineers to facilitate smooth task execution, providing practical solutions and promoting team coordination.• Converts CATIA V4 drawings to CATIA V5, maintaining accuracy and consistency across design platforms. • Proficient in using advanced tools such as READARS, CATIA V5, ENOVIA, PDM, Engineering Tracking and Control (ETAC), Integration Visualization Tool (IVT), and other Boeing-specific design resources to support efficient project workflows. Show less

  • Manufacturing Engineer

    Oct 2021 - Mar 2024

  • Design Engineer

    Jul 2018 - Sept 2021
• 

  Boeing

  Jun 2024 - now

  Tooling Engineer

  Experienced Tooling Engineer specializing in production optimization through innovative solutions and effective collaboration. Proficient in composite materials, 3D modeling, and process improvement, with a focus on maintaining workflow efficiency and team knowledge sharing.• Supports the evaluation of program and project requirements, developing tooling concepts and designing production solutions, including equipment modifications and repairs for optimal workflow.• Collaborates with the tooling shop for seamless production support and urgent task execution; coordinates logistics, orders parts, and ensures accurate documentation.• Participates in design reviews, gathers requirements, and researches new technologies for enhanced production; develops and tests prototypes for integration.• Specializes in composites work, including ply splicing and performance analysis.• Creates and integrates 3D-printed models into production, designing and evaluating components for process improvement.• Conducts tool damage analysis, assesses changes, and prepares documentation for tool restoration according to standards.• Performs tool and storage audits and provides analytical support on the production floor.• Conducts financial analysis of tool costs and liaises with procurement for component acquisition.• Selects materials for new tools and modifies measuring instruments for specific production processes.• Develops training programs and detailed documentation for process optimization and team knowledge sharing; conducts personnel training. Show less