Manoj Sharma

Experience

• 

  IST Limited

  Dec 2008 - May 2011

  Production engineer

  maintain the production & quality of the product as per requirement.

• 

  Amtek Auto Limited

  May 2011 - Oct 2013

  Sr. production engineer

   knowledge of programming, setting & developing the automotive components on machine shop like cnc, hobbing, induction hardening etc., press shop and assembly line. responsible for cnc, hobbing and induction hardening tooling. maintain the work order report and make the monthly production plan according to work order. maintain the tool history card. generate the daily machine utilization report to ensure progress in the department. responsible of production planning and monitoring. responsible of manpower handling. responsible for giving feedback regarding production status, break down data, planned & actual production targets. ensure proper execution and meeting targets as per daily production plan. responsible of customer audit and taken action against observation. responsible of internal and external customer complain. responsible of internal improvement project. responsible of all line improvement activity by quality circle tps, kaizen, poka yoke & single piece flow. to maintain check sheets like work standard, process check sheet, machine check sheet, quality alerts for each station in local language ort in english for easy understanding of operator concept and implementation of 5s, tpm, 3m,3g examine the needs for training and provide on the job training to departmental personnel. show less

• 

  Asahi India Glass Limited (AIS)

  Oct 2014 - Nov 2016

  ?* deals with all complaints independently with maruti suzuki.?* responsible for morning meetings updating customers & pdi. ?* responsible for pdi report & dispatch check or plan.?* poka-yoke verification of lines.?* responsible for customer audit and acting against observation.?* responsible for internal and external customer complaints.?* responsible for an internal improvement project.?* daily check or enter sales return through sap.?* responsible for monthly verification of ptdb.?* monthly reports submission on maruti portal extranet?* optimizing time to achieve quality in part at the line.?* reduction in rework, rejection, and losses by ensuring continuous improvement.?* doing safety productivity, quality, and loss time-related kaizens.?* countermeasure for defects.?* countermeasure for rework/rejection. ?* responsible for assembly defects and part defects.?* responsible for pdi rejection & improvement in ppm.?* coordination with different support functions such as ppc stores, maintenance, and sub-assemblies. show less ? knowledge of programming, setting & developing the automotive components in machine shops like glass cutting cnc, grinding, furnaces, printing, spm machines, and assembly lines.? responsible for overall profitability of operations and accountable for strategic utilization and deployment of available resources to achieve organizational objectives.? maintain the work order report and make the monthly production plan according to the work order.? maintain the tool history card.? generate the daily machine utilization report to ensure progress in the department.? responsible for production planning and monitoring.? responsible for manpower handling.? responsible for giving feedback regarding production status, breakdown data, and planned & actual production targets.? ensure proper execution and meeting targets as per daily production plan.? responsible for all line improvement activity by quality circle tps, kaizen, poka yoke & single-piece flow.? to maintain check sheets like work standards, process check sheets, machine check sheets, and quality alerts for each station in the local language or in english for easy understanding of the operator.? concept and implementation of 5s, tpm, 3m,3g? examine the needs for training and provide on-the-job training to departmental personnel. show less

  • Senior Quality Engineer

    Apr 2015 - Nov 2016

  • Senior Production Engineer

    Oct 2014 - Apr 2015
• 

  Gabriel India Limited

  Dec 2016 - Jun 2023

  Assistant quality manager

   ensure the effective implementation of the latest qms & standards such as iso 9001/iatf 16949/iso 14001-ems, iso 45001- ohsas management systems, and customer requirements. independently plan & manage customer audit, third party certification audits, internal audit plan & conduct management review meetings. ensure & promote awareness of customer requirements throughout the organization. customer complaint communication, containment, follow corrective action. managing & ensuring adherence to quality assurance programs in the organization and suggesting improvements for achieving the targets. manage and coordinate customer ppm (parts per million), cost recovery, and warranty indicators. ensure all the documents and records as per qms, process compliance, and oem customer-specific requirements are met and maintained. responsible for providing day-to-day support for the solution and disposition of non-conforming materials at plant and external suppliers. ensure that all quality controls procedures and work instructions are well implemented and maintained in the operations. ensure quality is implemented within the assigned project in a consistent manner, including the document referencing consistency in line with the corporate. responsible for 4m change management over the shop floor. coordination with the other departments on matters related to quality problems, customer complaints, and implementation of ahq (anand house of quality culture). process improvement in safety, quality, and productivity on various machines like cnc, six station cleaning m/c, damping force testing m/c, oil & gas filling machines, and assembly lines. quality kpi monitoring and gap analysis through daily pdca & portal. responsible for giving feedback regarding customer complaints, internal audits, third party audits & actual quality targets. plan & conduct system audit, process audit, and product audit daily cft and toolbox, war-room, sqdcm, and fast response. show less

• 

  Shriram Pistons & Rings Ltd.

  Jul 2023 - now

  Supplier quality manager