Vishal Madkaikar

Experience

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  TATA AutoComp Systems Ltd

  Aug 2007 - May 2010

  > Design and development of automotive electrical distribution system using Capital harness, CADS5, AUTOCAD, AUTOWIRE, CATIA V5 for TATA, General Motors, Ford Motors as customers. > Schematic to drawing check for Commercial Vehicle, TCIC DLX, TCIC DLE, SDE DLX, SDE DLE versions.> Design of wiring harness as per features required in vehicle.> Prepare an Application wise Connector Database with comprehensive Engineering Specs like Material Composition, Temperature rating, IP Ratings, Suitable TPAs, CPAs, Terminals, Seals, Covers etc.> Validate PLM database of Connectors and its sub components. It included all activities of the Component Breakdown. > Preparation of BOM table for costing and usage information.> Deliver change management and develop root cause analysis on errors for continues improvement.> Lead daily meetings with customers for progress updates and hurdles. Show less

  • Project Engineer

    Apr 2008 - May 2010

  • Graduate Engineering Trainee

    Aug 2007 - Mar 2008
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  Technosolutions & Designs Pvt. Ltd. - India

  May 2010 - Feb 2011

  Senior Engineer

  > Deployed to Whirlpool Corporation for Wiring design engineer.> Design schematic, wiring diagram using Creo Schematic tool > Complete design as per inputs and also check drawing to meet ASME standards as checker. Maintain design quality for drawings.

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  Whirlpool Corporation

  Feb 2011 - Oct 2019

  > Leader of the Engineering team delivering NPD, VAVE and Quality improvement projects for Refrigeration and Laundry products. > Track project deliverable status as per plan to meet project Key Performance Index ’s in alignment with Organization goals. > Develop annual resources, capital and budget planning and track expenses to meet as per plan.> Develop & Execute strategy to enhance engineering excellence.> Lead team to meet or exceed results on Objectives. Mentor and Coach team to Performance, Career and Competency Development.> Manage subsystems (Wiring Harness & Power Cord) globally, spend $237M globally and provide 0.01% year on year improvement. Show less > Own Electrical subsystem components for Refrigeration platforms globally and develop product architecture, technology roadmap > Support supplier audit, selection and cost modelling along with Procurement and Supplier Development engineers. > Conduct Process GAMBA walk for process improvement at Manufacturing sites. Execute tack time reduction proposal.> Develop and execute projects working with procurement, supplier development and Manufacturing for quality, cost, complexity. Show less > Own and deliver Electrical subsystem for NPD projects as marketing requirements through product Development process.> Create Wiring Architecture, Schematic, Wiring diagram, select wire, connector, Terminal, Power cord, ELEM components.> Solve problems using lean tools like A3, 8D, FMEA, DVP and identify unique test methodology to validate design.> Integrate design in product and support design validation build to meet Manufacturing requirements and process time reduction.> Support supplier selection and validation to execute design to parts. Execute process solution on supplier manufacturing issues. Show less

  • Engineering Manager

    Jun 2016 - Oct 2019

  • Global Module Owner

    May 2014 - Jun 2016

  • Senior Engineer

    Feb 2011 - Apr 2014
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  Trane Technologies

  Oct 2019 - now

  Engineering Manager

  > Leader of the Engineering team delivering NPD, VAVE, Quality & Technology projects for CHVAC and Transport refrigeration products. > Marketing team competency to different Trane Business Units to gain projects and increase team size and widen the scope of the team.> Develop annual resources, capital and budget planning and track expenses to meet the planned budget.> Develop & Execute strategy to enhance Quality, Productivity, Technology, Competency and engineering excellence.> Lead team to meet or exceed results on Goals assigned. Mentor and Coach team to Performance, Career and Competency Development. Show less