Sunny Bhat

Experience

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  Nefab

  May 2008 - May 2010

  Maintenance Engineer

  Electronics Maintenance Engineer1. Meeting availability targets.2. Meet all preventive plan related activities. 3. Spare planning for all equipment. 4. PLC programming, Hydraulic troubleshooting

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  FCC CLUTCH INDIA PVT LTD

  Jun 2010 - Aug 2011

  Maintenance Engineer

  Electronics Maintenance Engineer1. Responsible for new facility development. 2. Responsible in maintaining the overall availability targets of assembly lines3. Maintaining the critical spare parts. 4. PLC programming and attending all electrical breakdown.5. Budget planning for maintenance department.6. TPM implementation.

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  Hanon Systems

  Sept 2011 - Oct 2021

  Leading overall Manufacturing Engineering • Lead process team for Phase wise development cycle• RFQ to suppliers for new program, developing machines as per specification sheet, techno-commercial negotiations with suppliers for facility and tools, Supplier selection, Availing PO, development as per agreed time plan, Pre-acceptance trials & final installation related activities.• Cost breakup for new projects, Capex planning after win, yearly Capex planning, monitoring and Final assessment after Gate-6 handover.• Estimated work and cost estimates. Make vs Buy decision.• Capacity planning & utilization and forecasting.• Establishing the process capabilities and acceptable quality levels before Production handover. Show less

  • Manager- Manufacturing Engineering

    Jan 2018 - Oct 2021

  • Assistant Manager Manufacturing Engineering

    Dec 2012 - Dec 2017

  • Sr. Engineer Maintenance

    Sept 2011 - Nov 2012
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  Exide Energy Solutions Ltd

  Oct 2021 - now

  Senior Manager Manufacturing Engineering

  • Conducting Manufacturing feasibility of Battery Packs and coordinate with R&D to stabilize the design. • NPD-Facility & tooling for New Programs related to Prismatic Battery Pack, Cylindrical Packs, UPS Packs, Pouch Packs. • Process design & Flow for new Projects, Leading Project Planning from MFG & Handling Product launches as per APQP process. • For new Line & equipment development identify supplier, defining SOR & leading line/equipment development process. • Capacity planning, Alignment of business plan volumes and yearly capacity and mitigation responsibility. • Developing local suppliers for Prismatic line, cylindrical line, Pack assembly line & EOL testing equipment’s. • Handling machine development with supplier conductingFAT/ Pre-dispatch trials & machine approvals. • Machine installation & Commissioning activities and machine acceptance from supplier maturation of line and handover.• Program & Opex budget preparation and monitoring it. • Handling new Program Launches built & FTT maturating. • In Process FTT improvement, Continuous improvement and Continuous improvement projects & Manpower saving projects and Technology upgradation, Handling customer complaints related to process Show less