Ivan Tovani

Experience

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  Melu Bangun Wiweka

  Mar 2013 - Jan 2014

  Project Engineer

  (Design & Project Development Control)March – August 2013: Conveyor Krakatau Posco ProjectAugust – September 2013: Structure Conveyor Cidas Supra Metalindo ProjectSeptember – November 2013: PLTU Wampu ProjectNovember 2013 – December 2014: Rolling Door (Safety Guide) & Conveyor Carousel Juanda Airport Surabaya & Sepinggan Airport Balikpapan Project

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  PT TD Automotive Compressor Indonesia

  Oct 2014 - Mar 2015

  Process Engineer

  Job Description :1. Project Development New Compressor Scroll System (New Line Production)2. Problem Solving, Troubleshooting & Improvement Kaizen Massproduction.3. Review a technical drawing and design for the production process then implement to production system. Especially for Aluminium Machining Compressor Case, Shaft Swash Macnhining, Magnetic Clutch & Assembly of Compressor.4. Creating an Improvement method for the production processes to achieve the target of cycle time based on production demand.5. Analyze problem's root cause of quality reject's product by using Fishbone Diagram & Why-why analysis.6. Creating a supporting documents for production method and processes such as Standard Operational Procedures & Work Instruction.7. Implemented production method depends on Toyota Industries Corporation Ltd. Japan by using FMEA, APQP & PPAP. 8. Selecting machine & Verification specifications for Engine Machining production.9. Vendor job controlling & supervision in order to ensure that project goes well as planned10. Choose requirements & set up parameter of tools, jig, equipment or utilities for New Production line11. Define Control for Andon System, Conduct Audit for the Manufacturing & Quality Control Process .Achievement : -Production Improvement : Gravity Tray Raw Material Loading 12Pcs to 96Pcs (Shaft & Swash Coating Machining Dept)-Quality Improvement : Jig Stabilizer for Reduce NG Shoe Clearance (Assembly Compressor Dept) Show less

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  PT. Honda Precision Parts Manufacturing

  Mar 2015 - now

  -Led and optimized daily operations of 91 personnel, including 8 area PICs (Process Engineer, Quality, Safety, Operations Admin, Equipment Maintenance, and Production). Improved cross-functional coordination and overall team efficiency.-Developed and implemented material request, production, and delivery control plans, reducing material shortage and delivery delays by 1%.-Created and monitored preventive maintenance plans, achieving 87.5% machine availability and significantly reducing unexpected downtime.-Conducted consumable and spare parts budget analysis, identifying cost-saving opportunities worth approximately Rp 320 million per year.-Calculated and optimized manpower requirements, improving labor efficiency by 25% and reducing overtime costs.-Analyzed production unit cost structure, achieving 1.2% cost reduction per product unit through process improvements and waste elimination.-Defined machine specifications and production layouts for new models, ensuring smooth SOP transition and stable mass production.-Ensured process capability (Cp, Cpk > 1.33) and maintained consistent product quality meeting customer standards.-Led Q, C, D, M, S improvement programs, driving measurable gains in Quality, Cost, Delivery, Morale, and Safety performance.-Developed and controlled Manufacturing Control Plans (MCP) for new machine purchases, new model launches, and other key projects. Show less 1. Problem Solving, Troubleshooting & Improvement Kaizen (Man, Machine, Methode, & Material)2. Cooperate with other engineering experts to makes Honda M-CVT transmission, 4WD TRF DPS products based on Honda Engineering & quality standards.3. Analysis Report Trouble shooting in line Massproduction (FMEA).4. Main PIC Dept Cost Down Massproduction & New Model Project.5. Main PIC Quality Assurance UP & Decreasing Manpower.6. Product Analysis function for Assembling Process & Controlling Trouble From Customer.7. Perform installation, operation, maintenance, or parameter set to ensure that machines or equipment are installed and functioning according to specifications.8. Write performance requirements for product development or engineering projects.9. Verification, Research, design, evaluate, install, operate, or maintain mechanical products, equipment, systems or processes to meet requirements.10. Investigate equipment failures or difficulties to diagnose faulty operation and perform remedial actions or troubleshooting.11. Study industrial processes to maximize the efficiency of equipment applications, including equipment placement depends on 4.0 Industry requirement.12. Develop or test models of alternate designs or processing methods to assess feasibility, sustainability, operating condition effects, potential new applications, or necessity of modification.13. Make monthly reports related to machine downtime and evaluate the corrective steps for countermeasures so that trouble does not occurs again.14. Inventory management of machine spare parts needs based on priority scale, stock and budget.15. Conduct training for new operators regarding the operation of production machines, daily checks and preventive maintenance.16. Carry out and supervise Installation of Mechanical/Electrical and Plumbing during the projects.17. Perform and supervise for Daily, Weekly, Monthly, Quarterly & Annual maintenance inspection.18. Lead Internal Auditor ISO 9001 Show less

  • Head of Section

    Apr 2022 - now

  • Senior Quality Engineer

    Apr 2018 - Mar 2022

  • Process Engineer

    Mar 2015 - Mar 2018