Saish Naik

Experience

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  ThyssenKrupp Industries India

  Jul 2015 - Mar 2017

  Quality Engineer

  1. 1X390 TPH CFBC Boiler for BHUSHAN POWER & STEEL LTD, Thelkoloi, Sambalpur, Orissa, India2. Coal & Limestone Handling Package at RELIANCE INDUSTRIES LTD ( 90 X 5 MW) Captive coal power plant, Hazira, Surat, Gujarat India3. Mechanization of 2nd Jetty & Backup Facilities at Dahej Gujarat at ADANI PETRONET (DAHEJ) Port PVT. LTD• Inspection for daily fit up and weld visual inspection and preparation of daily fit up and welding report.• Good working experience of P & ID, Piping Plan & Elevation and Isometric Drawing.• Preparation of inspection report and documentation of all related fabrication, erection, installation of in-line equipment/instrument mention in isometric drawing• Perform inspection of pressure vessels, Piping, Valves etc. Inspection of fabricated items, such as filters, separators, high pressure drums, Storage Tanks etc.• Review of technical packages regarding construction and quality control submitted by the contractor.• Preparation / Review of hydro test package, Pneumatic test package, Service test package & coordination with client for final submittal and approval.• Monitor and prepare WPS & PQR and supervised welders qualifications as per project requirement. • Reviewing MTCs, consumables certificates as per the approved specification/client requirements and Welding equipment calibration certificates and their conditions.• Stage wise inspection of Mechanical equipments, structural, piping and commissioning as per ITP. • Inspection of equipments like stacker, reclaimer, conveyors, truck unloading unit, feeders, crushers, vibrating feeders, traveling tripper, dust extrusion systems, transfer towers etc. • Inspection of piping systems like FFS, DSS, DFDS, SWS etc.• Administered activities related to interpretation and review of NDE Radiography Films • Responsible for undertaking visual inspection of joints for NDT, PWHT, BHN, PMI, etc. Show less

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  Nanu Industries

  Mar 2017 - Mar 2018

  Quality Engineer

  • Coordinate with stores and procurement department for incoming raw material, identification and traceability to test certificate as per standards and specification.• Carrying out inspection and checking for all quality related aspects and ensure activities are as per approved method statement and ITP.• Coordinate with the consultant’s representative, client and production in charge for inspection and meeting about quality problems including closure of NCR.• Coordinate with production department and ensure that they meet the desired objectives and expectation of client along with auditing them to ensure their current status of performance.• Report to QA/QC Manager, control and monitor all activities related to Quality Management System.• Handling of QA/QC documents of the entire projects including certificates, calibrations, test results, inspection requests, non-compliance reports and instruction/observations, permanent materials delivered and other QA/QC documents.• Responsible for client/TPI and along with coordination with same to maintain optimum quality of the products.• Responsible in the quality and workmanship of every activities, through knowledge of all phases of engineering construction relating to structural discipline interfacing the multidisciplinary operations. • Managing and witness of Non-destructive testing and review of related documents as per procedure and field quality plan.• Develop method statement for the activity including risk assessment and job safety environmental analysis and inspection test plan and checklist based on specifications of the projects. Show less

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  Al Qaser Fabrication

  Apr 2018 - Dec 2020

  Quality Control Inspector

  • Closely monitoring and examining each stage of the entire production process.• Segregating non-conforming parts in accordance with written quality procedures.• Making sure that company employees follow documented procedures and standards.• Overseeing the identification of all parts/components used in the production process.• Returning faulty parts to team members who are responsible for them.• Using precision tools and testing equipment’s to quickly identify defective parts.• In charge of archiving all quality related administrative records and then filing them.• Evaluated interactions between TPI and customers to assess personnel performance and customer satisfaction.• Assured consistent quality of production by implementing and enforcing automated practice systems.• Specified quality requirements of raw materials with suppliers.• Implemented new quality assurance and customer service standards as per the projects.• Witness and preparation of Welding Procedure Specifications (WPS) & Procedure Qualification Records (PQR) and supervise welders qualification as per project requirements.• Managing Welding Inspections and Non-Destructive Examination• Monitoring stage wise inspection of all fabrication, machine shop and painting activities as per the QAP/ITP• Handling all QA/QC activities of entire projects like TechnipFMC, Novum, EGA, MEROTSK etc. • Ensuring that the working area is hazard free and kept clean and tidy at all times.• Participating in all safety related training workshops organized by the company.• Reporting any accidents, incidents, near misses, actual or potential problems with products, services or systems according to Senior Managers.• Have good Knowledge about welding processes like SMAW, GMAW, FCAW, GTAW and SAW. Show less

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  Aarya Engineering FZC

  Jan 2021 - Jan 2024

  QA/QC Engineer

  • Preparation of ITP & weld plan as per client and code requirement.• Preparation of PWPS, PQR, WPS and welder & welding operator qualification tests as per code and client requirement.• Conducting and witnessing the procedure & welder qualification tests.• Monitoring welding related activities.• Interpretation of radiographic films and witnessing PT,UT & MT.• Conducting PWHT and reviewing PWHT procedure & charts as per code requirement.• Witnessing hydrotest.Maintaining records for QC department and monitoring other departments records for Quality Management System ISO 9001.• Coordination with TPI, AI & clients for various inspection activities.• Preparation and review of test packs and as built drawings for various projects and contract quality plan, contract specific procedures, quality control plans and work instructions.• Preparation of final dossier (MRB).• Review of isometric and P&ID drawings.• Prepare and attend punch lists and release for test packages.• Coordination with NDT agencies to carrying out radiographic test of welds and film interpretation.• Carrying out hardness test for various kinds of material in different technique.• Carrying out positive material identification for various kinds of material.• Carrying out ultrasonic thickness gauging.• Carrying out magnetic particle testing of products, welds and cast bodies.• Carrying out liquid penetrant testing of products, welds and cast bodies.• Carrying out inspection of pressure vessels, heat exchangers, pipes and tubes etc, as per codes, standards.• Carrying out inspection of tanks (visual, Ultrasonic & Magnetic particle testing of tank components like shell, bottom plates, annular plates, roof plates on fixed and floating roofs, nozzles & piping's).• Carrying out visual and there NDT activities as per requirement during the plant shutdown.• Familiar with the power plant boiler pressure parts, heat exchangers, storage tanks, process piping and various equipment's. Show less

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  Galadari Engineering Works L.L.C.

  Feb 2024 - now

  Welding Inspector