Muhammad Asif - B.E , M.E ,SAP S4 Hana (PM Module),

Muhammad Asif - B.E , M.E ,SAP S4 Hana (PM Module),

Intern_Summer

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  • Timeline

  • About me

    ASSISTANT MANAGER (PRODUCTION) ISMAIL PET RESIN UNIT

  • Education

    • Government Degree Science College Malir Cantt Karachi

      2005 - 2007
      Intermediate ,Science Pre Engineering , 79 percentage A-grade
    • Mehran Model Secondary School karachi

      2003 - 2005
      Matriculation (Science Group), 80.35 Percentage A-one Grade
    • NED University of Engineering and Technology

      2014 - 2017
      M.E( Chemical) Chemical Engineering 3.06/4
    • Mehran University of Engineering and Technology

      2008 - 2011
      Bachelor of Engineering (BEng) ,Chemical Engineering, 3.85/4 GPA
  • Experience

    • Lucky Cement Limited

      Jun 2009 - Jul 2009
      Intern_Summer

      Internee at lucky cement (pvt) limited

    • Byco Petroleum Pakistan Limited

      Jun 2011 - Jun 2011
      Intern_Summer

      Internee at Byco Petroleum Pakistan Limited

    • Pakistan Steel Mills Corporation

      Jul 2011 - Jul 2011
      Intern_Summer

      Internee at Pakistan steel mill.

    • Agha Steel Industries

      Jul 2013 - Jan 2016

      My responsibilities As Shift Engineer Include;• Plant operation, handling and monitoring through DCS(Advan Trol –Pro SUPCON).• Preparation and implementation the SOP’s for plant operation and production• Maintains and updates O&M manuals and training manuals for smooth running of all units.• Direct and coordinate plant operations within company policies and procedures &Managing production according to production plan.• Process supervision of cryogenic distillation for oxygen, nitrogen and argon gases and liquid states.• Command over process automation and operational controls and troubleshooting of 63TPD plant.• To monitor operation and maintenance of process equipments mainly cold box (cryogenic distillation column) and related equipments compressors, Chillers, Cooling towers, Expander/Compander, Pumps and PPU/adsorber.• Perform qualitative and quantitative analysis and also research studies for improvement.• Participates in production planning, target setting, up gradation and performance review of plants. • To follow the approval work instructions, sops and safety instructions. Show less Key responsibilities included;• Assist shift engineer to achieve the targeted production rate.• Maintain all the parameters to achieve high production rates.• Maintain log sheets, troubleshooting, raise work orders, ensure housekeeping.• To implement daily, weekly and monthly schedule regarding inspection of equipments e.g. regeneration and operation of air filter, oil filters, cleaning of cooling tower sumps ,descaling of heat exchanger tubes through anti scaling agent e.t.c.• Process engineering calculations, Material and energy balances, efficiency of cooling towers, and efficiency of turbine. Show less

      • Shift Engineer at Air Separation unit

        Apr 2015 - Jan 2016
      • Assistant Engineer at Air Separation Unit

        Apr 2014 - Mar 2015
      • Trainee Process Engineer At Air Separation Unit

        Jul 2013 - Mar 2014
    • Novatex Limited - Official Page

      Jan 2016 - Sept 2023

      My responsibilities As SR.Assistant Manager Include;As Shift Incharge at melt phase polycondensation unit, Ssp unit and Rpet unit (from 1SToct 2021- to date )• Having 08 times shutdown experience in house petrochemical plant .• Intimate knowledge of process poly condensation & hand experience on DCS (Delta-V software) for process poly-condensation , solid state polymerization also for Recycle PET unit .• Trouble Shooting & Rectification of process from field and DCS.• Safe startup and shutdown of coal fired oven (14MW) ,Gas /Hfo oven (12MW) ,calculation of efficiency and optimization on daily basis .• Participate in complete/partial shutdown and startup activities as a DCS & field engineer.• Re-startup of plants after power breakdown.• Report writing of breakdowns and per day shifts activities for upper management.• Material management, product segregation, labeling and bagging of product. Show less My responsibilities As Assistant Manager Include;As Shift Incharge at melt phase polycondensation unit(from jan-18 to 30TH Sept 2021 )• Co-ordination in process Management planning meetings, co-ordination with other departments (Electrical & Mechanical) and with marketing department to fulfill the customer requirements and targets. • Made work performing SOP's for carrying out special maintenance tasks according to manufacturer’s recommendation.• Manage the Whole shift team.|• WorkPermits issuing & follow-up SOPs and LOTO policy.• To ensure that SOP’s are being followed and isolation of process according to check list.• Ensure personal safety before start of any work & PPEs. Show less My responsibilities As Assistant Engineer Include;As Shift Engineer at melt phase polycondensation unit(from july-16 to jan-18)• Plant operation, handling and monitoring through DCS(delta v ).Checking of process parameters & data historian of plant.• Monitoring of operating units like paste preparation, Distillation unit , Reactors , palletizing unit and furnace .• Logging of plant process parameters.• Stabilization of plant after trouble to minimize off-spec and waste generation. • In case of any equipment failure like pumps, cutters, furnace etcensure its appropriate isolation before initiating maintenance job.• Ensure scheduled jobs during shift and routine sampling.• Monitoring drop rate of additives and maintain its record.• Computerized Maintenance Management Systems (CMMS) introduced and successfully implemented with working over MOGAN.As a field engineer(from jan-16 to june-16)• Working as a field engineer at Polymer (Poly Ethylene Teraphthalate) plant (Melt Phase Polycondensation)and follow-up all process/operation activities from field including schedule equipment change over.• Switching product’s grade by following and implementing Standard Operating Procedures Review lab results and study plant behavior w.r.t process/operation.• Implementing safety procedures during shift routine activities to avoid incidents and ensure smooth plant operation.• To plan routine maintenance time with the coordination of maintenance section to ensure no unscheduled breakdown through condition monitoring, calculating efficiencies of machines and plant performance.• Checking plant parameters logging and other work related formats.• Preparing segregation reports in case of product’s grade switch over and grading of said product as per lab results reported.• Optimization of utilities consumption like instrument air, Nitrogen, compressed air etc.• Pressure Hold up Test (cold and hot conditions) & Helium Leak Test for Vacuum tightness.• Functional Test of pump Show less

      • Senior Assistant Manager (Process)

        Oct 2021 - Sept 2023
      • Assistant Manager (Process)

        Jan 2018 - Sept 2021
      • Assistant Engineer (Process)

        Jan 2016 - Jan 2018
    • Ismail Industries Limited

      Sept 2023 - now
      Assistant Manager (Production) at Ismail Pet Resin unit

      MY responsibilities as Assistant Manager Production included;• Responsible for pre commissioning and commissioning activities of continuous poly condensation unit (300 TPD ) including chips cutters unit, Pta schenck ,Ipa schenck ,Furnace ,Reactors pressure hold up test.pta chain conveyor system.• Plant operation, handling and monitoring through DCS (Honeywell).• Report writing and Analytical skills.• Re-startup of plants after power breakdown.• Trouble Shooting & Rectification of process from field and DCS. Show less

  • Licenses & Certifications

    • Introduction to Hysys 3.2

      Mehran University of Engineering & Technology