Experience

• 

  Ping

  Jan 2005 - Jan 2009

  • Optimized ’07-’08 product design and reduced design cycle times by using FEA tools to investigate virtual prototypes thereby reducing physical prototype and first article costs.• Applied finite element analysis (FEA) procedures to evaluate engineering designs, optimize engineering designs, support failure investigations, and simulate manufacturing processes (FEA procedures include stress, dynamic, and thermal analysis).• Carried out prototype/product performance and FEA validation analysis using high speed ballistic cameras and Phantom software.• Planned and executed modal analysis, operating deflection shape and other sound and vibration tests using LMS software for data acquisition and analysis.• Modeled and simulated the fluid flow, heat transfer, solidification and thermal stresses in investment cast product using ProCast.• Designed and modeled pressure vessel used in an air-cannon testing using ProE and FEA Show less • Assisted Design Engineers with designs and design optimization using FEA and ProE• Performed standard testing/experimentation of products• Provided general leadership in CAD work on projects aimed at developing fixtures/equipment for testing products or experimentation• Provided assistance to Research Project Engineers relative to research efforts• Responsible for overseeing, operating and basic maintenance of the PING Man and other test equipment• Assisted in the scheduling of testing/experimentation functions• Developed, modeled and fabricated fixtures/equipment for testing products or experimentation• Designed, constructed and implemented test fixtures for specific test sample requirements • Coordinated lab testing activities under a variety of conditions and constraints• Performed calibration of assigned equipment under ISO guidelines• Prepared products for standard testing / experimentation· Performed destructive and non-destructive testing of sporting equipment made of high performance materials (Kevlar, carbon fiber, titanium, steel)• Performed durability, chemical, weathering and tensile/torsion testing on titanium, steel, carbon fiber, plastics and textile test sample• Performed extreme temperature testing on prototype/product focusing on the performance of epoxies, adhesives, paints, plastics and mechanical fasteners· Provided instruction and guidance to new members of the Analysis and Testing Laboratory • Insured that products and equipment were properly evaluated and documented • Made recommendations to design engineers on prototype/product based on test outcome Show less

  • Staff Test Engineer/FEA Design Engineer

    Jan 2008 - Jan 2009

  • Test Engineer/FEA Design Analyst

    Jan 2005 - Jan 2008
• 

  Esa

  Jul 2009 - now

  Fea engineer/design engineer, contractor

  • Performed Linear/Nonlinear structural, modal and steady state thermal FEA (Finite Element Analysis) and employed classical engineering analysis methods for mechanical and electrical components from an extensive and diverse collection of industries.• Created CAD components and full assemblies as well as graphic CAD renderings for various internal and customer projects and quotations.• Authored FEA reports utilizing ANSYS Workbench, PATRAN/NASTRAN stress and thermal analysis software for various internal and customer projects.• Performed R&D design work, project management tasks and testing for a Phase I-Phase II SBIR project for Non-Lethal Aquatic Weaponry. Show less

• 

  Honeywell

  Oct 2012 - May 2013

  Engineer product design

  • Worked proactively with suppliers in problem prevention and identification of opportunities to improve supplier performance, improve manufacturing yield and eliminate costly repetitive Material Review Board (MRB) involvement. • Followed up and reviewed corrective and preventive actions resulting from supplier nonconformance’s and audit findings. • Established and maintained good relations with suppliers and manufacturers in a manner that supported Honeywell’s business goals.• Supported Full and Partial First Article Inspection Report (FAIR) review/audit (Periodic and New Tool)• Conducted Finite Element Analysis (FEA) of turbomachinery components and assemblies to determine the impact of deviations of non conforming parts discovered during FAIR audit• Conducted modal analysis of turbomachinery components to assist in life cycle prediction and determine impact of manufacturing process changes.• Reviewed full and partial FAIR dimensional non-conformances for root cause analysis and corrective actions implementation. • Authored Temporary Engineering Change Orders (TECOs) accepting deviations, due to worn tooling and/or poor process control, for a limited time period until corrective action is implemented. Show less

• 

  The cookson company, inc.

  Dec 2013 - Mar 2017

  Design engineer

  Design Engineer/Contracts Engineer• Engineered product falling outside of typical product line (one-offs)• Provided engineering solutions for special customer requests• Modified/validated customer fabrication system orders using enterprise system• Provided engineering assistance to shop floor for one-offs product manufacture• Created CAD (AutoDesk Inventor) components and full assemblies.• Performed R&D design work on blast door design

• 

  Honeywell

  Mar 2017 - Apr 2020

  • Led supplier engagement efforts to proactively identify and resolve quality issues, improving supplier performance and manufacturing yield.• Drove root cause analysis and corrective action implementation for supplier non-conformances and audit findings, minimizing repetitive Material Review Board (MRB) involvement.• Developed and maintained strong relationships with suppliers and manufacturers to align with business goals and ensure consistent product quality.• Oversaw and provided technical guidance for Full and Partial First Article Inspection Report (FAIR) reviews and audits, ensuring compliance with industry and company standards.• Performed advanced Finite Element Analysis (FEA) on turbomachinery components and assemblies to assess the impact of manufacturing deviations on structural integrity and performance.• Conducted modal and life cycle analysis to evaluate the effects of process variations and improve component durability.• Reviewed and approved FAIR dimensional non-conformances, driving systemic improvements and corrective action plans.• Led the development and approval of Temporary Engineering Change Orders (TECOs), balancing production continuity with quality control while implementing long-term process improvements. Show less •Worked proactively with suppliers in problem prevention and identification of opportunities to improve supplier performance, improve manufacturing yield and eliminate costly repetitive Material Review Board (MRB) involvement. •Followed up and reviewed corrective and preventive actions resulting from supplier nonconformance’s and audit findings. •Established and maintained good relations with suppliers and manufacturers in a manner that supported Honeywell’s business goals.•Supported Full and Partial First Article Inspection Report (FAIR) review/audit (Periodic and New Tool)•Conducted Finite Element Analysis (FEA) of turbomachinery components and assemblies to determine the impact of deviations of non conforming parts discovered during FAIR audit•Conducted modal analysis of turbomachinery components to assist in life cycle prediction and determine impact of manufacturing process changes.•Reviewed full and partial FAIR dimensional non-conformances for root cause analysis and corrective actions implementation. •Authored Temporary Engineering Change Orders (TECOs) accepting deviations, due to worn tooling and/or poor process control, for a limited time period until corrective actions were implemented. Show less

  • Senior Advanced Mechanical Design Engineer

    Dec 2019 - Apr 2020

  • Engineer III Product Design

    Mar 2017 - Dec 2019
• 

  Nikola corporation

  Apr 2020 - now

  • Led and developed a team of 6 engineers• Built relationships across multiple teams (Finance, Engineering, Manufacturing, Quality) and worked across different levels in the organization to ensure objectives were achieved• Communicated the project/program deliverables, timeline and forecast to Purchasing• Coordinated with multiple Engineering groups to ensure timely release of parts (SOW, drawings and Bill of Materials)• Communicated to Program Management long lead items for proper timeline management. Highlighted risks and implemented mitigation plans• Supported material planning for new parts until supply contracts and scheduling agreements were issued and then transitioned to production support• Coordinated with Global Supply Managers (GSMs) and Procurement Engineers to ensure timely sourcing milestones were met• Assessed risks posed to the organization because of poor supplier performance and developed contingency plans to mitigate risk to the supply chain• Worked closely with the engineering team, quality team and suppliers to transition from prototype to production parts focusing on quality• Identified and drove improvement of projects/processes creating tools and voicing solutions; Worked fluidly in a highly cross-functional team environment• Generated and published performance metrics on the various programs• Worked closely with Program Management, Engineering, Production Control, and Global Supply Management to clearly communicate the material plans, potential supply risks, and opportunities for improvements• Coordinated efforts within the cross-functional team for all activities relating to the change management process to ensure a smooth transition for engineering changes Show less • Managed and develop a team of engineers, fostering growth and collaboration.• Work cross-functionally with teams such as Finance, Engineering, Manufacturing, and Quality to achieve project objectives.• Support project timelines by coordinating deliverables, forecasts, and sourcing milestones with Purchasing and Global Supply Managers.• Ensure timely release of engineering documentation, including SOW, drawings, and Bill of Materials.• Identify risks in supplier performance and collaborate on mitigation strategies to protect the supply chain.• Assist in transitioning parts from prototype to production, ensuring quality and manufacturability.• Drive process improvements and contribute to tool development for efficiency gains.• Provide clear communication on material planning, supply risks, and change management activities to key stakeholders. Show less • Designed Battery Electric and Fuel Cell Vehicle thermal systems/components and routing in CATIA V6.• Packaged thermal system in vehicle while collaborating with all engineering design teams to maintain proper clearance with other respective systems.• Created drawing packages for new parts to be sourced.• Implemented Engineering Change Requests and Change Actions when design modifications were required.• Developed installation and assembly instructions for thermal system to be provided to the manufacturing team• Interfaced with new and existing suppliers for design validation.• Supported internal CFD team to improve vehicle performance with clean CAD• Supported internal thermal lab with design work for their component and system-level validation test benches.• Worked collaboratively and efficiently within a multidisciplinary environment, directly interfacing with manufacturing and other respective engineers. Show less • Led the design and release of thermal systems, including coolant hoses, routing, and retention for BEV and FCEV platforms.• Developed and implemented best practices, technical standards, and guidelines for thermal system design.• Oversaw cross-functional collaboration with suppliers, manufacturing, and testing teams to optimize system performance.• Drove root cause analysis and corrective actions for design and validation issues found in pre-production and production.• Managed supplier interactions, including SOW development, RFQ packages, and validation of sourced components.• Ensured seamless integration of thermal systems within vehicle packaging constraints while maintaining clearance with other components.• Provided leadership in the development of DVP, DFMEA, and change management processes to enhance design robustness.• Mentored and guided junior engineers while driving process improvements for system efficiency and performance. Show less • Designed and released thermal components, including coolant hoses and brackets, ensuring compliance with industry standards.• Collaborated with manufacturing teams to develop installation and assembly instructions for thermal systems.• Conducted root cause analysis and corrective actions for thermal system issues identified during validation and production.• Worked closely with suppliers to create drawing packages, validate designs, and optimize components for production.• Supported internal CFD and testing teams by providing clean CAD models and designing test fixtures for validation.• Implemented Engineering Change Requests (ECRs) and Change Actions to address design modifications and improvements.• Optimized thermal system layouts for vehicle performance and efficiency in collaboration with multidisciplinary teams.• Assisted with prototype and production builds, ensuring smooth integration of thermal components and rapid troubleshooting. Show less

  • Sr. Engineering Manager, Aerothermal Design

    Jul 2024 - now

  • Engineering Manager, Aerothermal Design

    Jun 2023 - Jul 2024

  • Staff Engineer, Aerothermal Design

    Sept 2021 - Jun 2023

  • Lead Design Engineer, Aerothermal

    Dec 2020 - Sept 2021

  • Sr. Design Engineer, Aerothermal

    Apr 2020 - Dec 2020