Rajiv Saxena

Experience

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  Gajara Gears Limited

  Jun 1991 - Mar 1993

  Asst Maintenance Engineer

  • Gained exposure to power circuit & control circuit diagrams of various Gear Making machines

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  Bharat Zinc Limited

  Jun 1993 - Jun 1994

  Maintenance Engineer

  • Worked on 33KV sub station yard, HT panels, DG sets, compressor, rectifier transformer & over head cranes.

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  Jaya Hind Industries Limited (Firodia Group)

  Jul 1994 - Feb 1995

  Maintenance Engineer

  • Handled the maintenance operations for sub station, compressors & di casting machines.• Actively involved in the erection & commissioning of pressure di casting machine.

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  Finolex Cables Ltd (JFTC Division)

  Mar 1995 - Feb 1997

  Production Engineer

  Handled the production operations involving stock & raw material handling.• Involved in the erection & commissioning of Drum Twister machine of Seeco Make, Canada.• Brought down the machine down time by 50% through effective coordination with the maintenance department

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  Kromberg & Schubert Motherson Sumi Systems Ltd.

  Feb 1997 - May 2000

  Team Manager- Maintenance

   Joined as Maintenance Engineer Rose to Team Manager (Maintenance, Cockpit Production & Quality) in Jan’99: Led the maintenance (preventive & predictive) functions, production & quality in the unit; for cockpit assembly of Mercedes Benz cars.Assignments & Accomplishments;• Achieved about 25 fold savings through successfully developed Online testing facilities for wiring harness & indigenized testing board for wiring harness. • Increased productivity by implementing team targets & area ownership concept.• Brought in savings through reduction in material hold ups. Introduced FIFO & JIT.• Received appreciation letters for Design & development of testing facility for wiring harness & front foot unit for auto industries Show less

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  Haden International Group India Pvt. Ltd. For L&T John Deere India Pvt. Ltd

  May 2000 - Jan 2004

  Manager- M & E

  Manager (Mechanical & Electrical): Managing the technical services to clients namely L&T John Deere Pvt. Ltd., Foseco India Ltd. & Siemens.Key Assignments & Accomplishments;• Implemented QS 9000 procedures for plant maintenance at L&T John Deere Pvt. Ltd., Foseco India Ltd., Intel, Cipla and Siemens.• Achieved savings to tune of Rs. 40 lacs for L&T John Deere Pvt. Ltd. through optimization of energy & electricity consumption.• Recognized & highly appreciated by external auditors for preparing Best Documentation during QS 9000 audit.• Appreciated by the management for• Design & development of 12V DC electrical indication arrangement for 2 x 22KV Incoming feeders.• Foolproof modification of LPG Vaporizer circuit• Implementation of QS 9000 procedure• Fixed maximum demand controller and Modification in APFC panels & CG transformer Show less

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  Integrated Property Management & Services Ltd. (M&M and ILFS group)

  Feb 2004 - Mar 2006

  Head Operations Pune

  Managing the operations at 15 sites and successfully implemented electro mech & other routine operations for IBM, vCustomer, Kanbay, Citibank, HDFC Chubb, Honeywell Ltd, Siemens, VSNL & RMZ Corp.

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  Enkei Castalloy Ltd.

  Mar 2006 - May 2009

  Dy General Manager - Maintenance & Projects

  Successfully completed & started three production plants for Alloy Wheels, Die-casting & Paint Shop. Also involved in achieving additional power sanction, MPCB consent & ETP/STP plants, LPG Bullet, Water Softener Plant installation, commissioning & operation. 6x750 KVA DG Set Synchronization at 2 locations, Horizontal and Vertical Machining Centers, Co2 Flooding systems at Paint Shop, Factory Inspector approval and liaison with Town Planning Department. Visited to Enkei, Thailand for Energy Savings Project. Successfully implemented many Savings Projects in Enkei India, 3 Plants Show less

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  Innoventive Industries Limited

  Oct 2009 - Jan 2011

  Sr. Manager- Maintenance & Projects

  Maintenance of Tube Mills for Manufacturing of ERW and CEW Tubes from 9mm to 114mm in diameter. Maintenance of Solid State Welders up to 350Kw, Induction Furnace up to 500Kw, Tube Drawing on Draw Benches, Tube Straightening Machines, NDT for finding open and weak weld tubes, Surface Treatment Plant and Utilities like Boilers up to 5Lack K Cal, 2000KVA+ 2x900 KVA Transformer, 2x1250KVA Synchronized DG Sets. Water Softener Plant , DM Plant for Process Water and 22KV HT yard

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  Endurance Technologies Private Limited,Midc-Chakan,Pune

  Jan 2011 - Apr 2013

  Sr. Manager- Maintenance & Projects

  Melting Furnaces, Gravity Die-casting machines, Heat Treatment Furnaces, CNC Turning, VTL and HTL machines. VMC and Valve Hole Drilling Machines. 2.5MVA Transformer, 750kvax2 Synchronised DG Power, 350cfmx5 Kaeser Compressors, Fire Engine, PNG project completed successfully, Paint Shop, RO Plant and 22KV HT Sub Station

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  Alicon Castalloy Limited

  Apr 2013 - Nov 2019

  GM- Plant Engineering, Projects, Maintenance & Safety

  Greenfield Projects, Facilities Management, Procurement of Equipment, Participation in Civil, Electrical and Mechanical related activities for erection of production shed, Erection & Commissioning of Manufacturing, Machining & Utility Equipment / Handing over the project to Production, Maintenance of Machinery & Utility equipment, Implementation of various systems and training to various level of employees for smooth operations. Statutory Compliance, Safety, Liasoning with Govt officials-MPCB, MSEDCL, Factory and Electrical Inspector, 5S and TPM activities Show less

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  Consultant for Foundries & Workshops

  Nov 2019 - Jul 2023

  General Manager/ Advisor- Projects/Maintenance/Facility Manager/ Safety/ Utility/ Greenfield Project

  General Manager, Electrical Engineer, 29 yrs Experience in Plant Engineering, Production, Projects, Utility, Greenfield Projects, Facility Management, Foundry Machinery & Equipment, Preventive & Predictive Maintenance, Analysis of Breakdown, Action Plan to Reduce breakdown. Energy Saving Projects, Kaizen and 5S & TPM implementation, Liasoning with MSEDCL, MPCB, Factory & Electrical Inspector, Toyota Safety System 'Stop 6+2', Safety Committee Head, Safety Audits, Internal Auditor, Handling Client Audits, Making Layouts for Single Piece Flow, Preparing SOP for various process and Safety, Legal Compliance related to Plant Engineering, Safety & Maintenance, Training to Employees for various process, Safety and Cultural Pillars, Inhouse Tool Room for making Spare Parts of various Machines, Startup of Corporate or Industry for Technical and Soft Activities, Having Electrical Supervisor Licence of Maharashtra which is mandatory for handling High Tension Line and Switchgear, Team player, Team Building, Training to employees on Multitasking Show less

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  Aurangabad Electricals Ltd

  Dec 2020 - now

  AGM - Maintenance & Utility