Yaser Ghalib

Experience

• 

  Katyo Ready Mix Concrete Plant

  Apr 2007 - Nov 2007

  Maintenance Engineer

  Maintenance Supervision (Plant, Truck Mixers, concrete Pump & Loader). Planning, Spare parts Management.

• 

  Savola Edible Oils Sudan

  Sept 2007 - Jul 2008

  Mechanical Engineer

  The position is responsible for the efficient operation and maintenance of two Edible oils Refineries and all plant utilities , compressor, boilers , Generators , water treatment a machinery , utilities, water treatment and other service equipment, for the technical supervision .Main Responsibilities :• Follow up & Co ordination with all other related departments.• Implement & monitor Utility Preventive Maintenance system• Attend breakdowns in time• Eliminate root causes of breakdowns• Analyze process control sheets and implement action plans wherever required• Implement continuous Equipment reliability improvement programs• Co ordination with production team on PM & other issue’s• Lead the weekly and monthly department meetings and draw action plans & execute• Monitor the consumption of Energy and Utilities• Improvement program for efficient usage of utilities – Fuel, energy • Implement energy saving projects• Schedule and execute fabrication and welding jobs as requests• Optimize manpower utilization (permanent & contract)• Cost control and reduction programs• Maintain & improve safety and hygiene in responsible area’s Show less

• 

  Savola Edible Oils Sudan

  Sept 2010 - Jul 2011

  Packaging Maintenance Leader

  The position is responsible for the efficient operation and maintenance of all bottling machinery , utilities, water treatment and other service equipment, for the technical supervision, direction and training of the production goals and objective in the most economically way.• Manage the Packaging Maintenance and staff to ensure optimum performance of equipments and continuously improve packaging efficiency, develop the team skills and create optimized environment of work in compliance with Savola standards. • Achieve KPI’s• Efficient Reporting to management• Follow up & Co ordination with all other related departments.• Implement & monitor packaging Preventive Maintenance system• Attend breakdowns in time• Analyze and Eliminate root causes of breakdowns• Analyze process control sheets and implement action plans wherever required• Implement continuous Equipment reliability improvement programs• Co ordination with production team on PM & other issue’s• Lead the weekly and monthly department meetings and draw action plans & execute• Monitor the consumption of Energy and Utilities• Improvement program for efficient usage of utilities• Implement energy saving projects• Monitoring the spare parts inventory and ordering min required spare parts to avoid any breakdowns• Optimize manpower utilization (permanent & contract)• Cost control and reduction programs• Maintain & improve safety and hygiene in responsible area’s• Train and improve packaging staff capabilities • Establishing work instructions for all maintenance related activities• Draw & communicate maintenance / process staff SMARTs and Development plan Show less

• 

  Savola Edible Oils - Sudan

  Jul 2013 - Jan 2015

  Packaging Manager ( Production)

  Manage the Packaging Operation and staff to deliver results and continuously improve Packaging conversion cost, develop the team skills and create optimized environment of work in compliance with Savola standards.• Secure Production Volume • Improved daily production output in the packaging Lines • Own and launch Shams bottle launching Project • Secured 2014 Volume. • Participate and lead S&OP meeting. • Coordinate maintenance Programs• Monitor RM and PM consumption. • Reduced Size change timing in Blow molding to 4 hours.• Secured critical Spare parts for Packaging. • Analyze Process Control sheets, OEE calculations. • Optimize Temporary contractors in the shop floor • Initiate hourly production reports. • Initiate operators5 minutes meeting in shop floor • Initiate MTTR & MTBF projects with Maintenance team. Show less

• 

  JTI (Japan Tobacco International)

  Jan 2015 - Feb 2020

  Responsible to implement global & local EHS Programs and management systems, to ensure that continuous improvement programs are implemented locally. • Ensure implementation of Global EHS initiatives locally, all elements of the ISO 9001, 14001 and OHSAS 18001 systems are in place and working effectively as well as aggressively strives to achieve the financial and operational goals quantified in the Plant’s Business Plan. • Ensures compliance with relevant JTI and regulatory standards. • Implement Management Systems (ISO 9001, ISO 14001, and OHSAS 18001). • Ensure management systems effectiveness in line with relevant standards.• Manage EHS KPI's and achieve the local targets by implementing improvement programs (LTI, Total Waste, Recycle Ratio, Energy Usage, Water and CO2) • Support & Coordinate EHS activities ın shop floor by closely working with related departments and provide EHS inputs for the investments & manage Contractor Safety. • Identify EHS risks at shop floor, make risk assessment and develop actions in line with Global Safety Change Program with related departments by consideration of legal requirements. • Evaluate environmental aspects of the processes and develop actions in line with local standards and local legislation limits. Implement legal operational controls. • Develop & conduct safety and environmental training programs for factory employees/contractor/trainees including safety orientation trainings. Show less Leading Tobacco Manufacturing department to fulfill company challenges and delivering stretch year volume and Profit. Heading the Primary capacity increase project at state of the art standard. Responsible of the maintenance implementation in the department, MIC implementation , Process Capability improvement , Managing Primary Production department.• Secured volume and met 2015-2016 AP plan and Improve Primary Production to 22.5 Tons/day. • Reduced overtime to zero Production hours’ vs 2560 hours/month. • Reduce Breakdown from 43.2 BD/100 Batches to 3 BD/100 Batches. • Improved MIC ratio (Measurement instruments calibration) from 53 % to 100 % YE 2016 with 0% failed initial calibration. • Reduced OoS (Out of Specification) percentage from 25.33 % to 0 % in 2016. • Met LE’16 Cpk (Process Capability Target) 42.8 %. • Visualized PM, MIC procedure. • Scored Golden Certificate in 5S3R external audit. • Launch tobacco savers project, saved 69 K USD, FY 2016. • Improved Primary Yield to 99.25 % from 98.20 %. • Participate in ASP 17-19 preparation. • Stream headcount reduction from 62 to 50. • Lead Machine guarding task team in the factory • Achieved zero LTI / zero near miss. Show less

  • EHS & Engineering Manager

    Jan 2019 - Feb 2020

  • EHS Manager

    Jun 2017 - Dec 2018

  • Primary Process Lead

    Jan 2015 - May 2017
• 

  Savola Group

  Feb 2020 - May 2021

  Engineering & Projects Senior Manager(Acting Production)

  Managed Production ( Acted mid-2020 to Q1 2021) Projects and maintenance teams in Savola and delivered 2020 -2021 YTD volume and packaging CapEx projects.• Challenged and led Production team and achieved planned production volume and achieved a new record of Production in 2020 , 2021 YTD • Achieved a reduction in changeover time to 2 hours vs 4 hours following RCA techniques.• Challenged and improved Packaging OEE to 72 %.• Enforced strict safety guidelines and company standards and achieved LTI free operation.• Championed and led capacity increased CapEx project 2021 and successfully placed the order for the new packaging line on time (Completed all processes RFQ, technical discussions, bidding and order placing).• Led the TPM ( autonomous maintenance pillar ) and achieved 56 % in internal audit • Participated and led the S& OP meetings. Show less

• 

  Nestlé

  Aug 2021 - Jul 2023

  • Maintenance Team Leader

    Feb 2023 - Jul 2023

  • Aero Line Leader

    Dec 2021 - Jun 2023

  • Production Team Lead

    Aug 2021 - Dec 2021
• 

  Give and Go Prepared Foods

  Jul 2023 - now

  • Maintenance Manager

    Feb 2024 - now

  • Maintenance Supervisor

    Jul 2023 - Feb 2024