Alberto Carvalho

Alberto Carvalho

Maintenance and Operation Electrician

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location of Alberto CarvalhoLauro de Freitas, Bahia, Brazil

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  • Timeline

  • About me

    Electrical Engineer | Maintenance and TPM Specialist | Maintenance Supervisor | Maintenance Team Leader I Green Belt - Lean Six Sigma

  • Education

    • Wyden Educacional

      2012 - 2017
      Bachelor of Engineering - BE Electrical Engineering - Emphasis on Power Systems ÁREA 1 - Faculdade de Ciência e Tecnologia
    • SENAI CIMATEC

      2008 - 2010
      Ensino Técnico Electrotechnician - Energy Efficiency Systems 4 Semesters

      Activities and Societies: Final Course Project - Coelba Consumer Demand Calculation and Capacitor Bank Sizing

  • Experience

    • Alívio Soldas Tratamento Térmico Especializado Ltda

      Jan 2010 - Aug 2011
      Maintenance and Operation Electrician

      Maintenance and assembly of electrical resistance heating station machines up to (2000°C) for heat treatment and welding stress relief.Use of the PID system for commands and controls of combustible gases in low and high temperature processes in furnaces, vessels and heat treatment of carbon steel and alloy steel pipelines.Operation and installation of reactor and boiler cooling systems using SELF - SCROLL 10TR and 20TR air conditioners for thermal comfort during maintenance shutdowns.Area of ​​activity: Petrobras-RLAM, Fafen-BA, Deten, Oxiteno, Usina Campo Lindo-SE. Show less

    • TENACE - Engenharia e Consultoria

      Sept 2011 - Oct 2012
      Electrical Technician Force and Control

      CCM design, assembly, predictive, preventive and corrective maintenance services in substations and production areas of oil refining units and commissioning of electrical systems. Knowledge of PLC (Allen Bradley).Carry out analysis, interpretation, electrical diagrams, documents and drawings of substation equipment.Area of ​​activity: Petrobras-RLAM (maintenance contract RLM549)

    • SENAI CIMATEC

      Nov 2012 - Aug 2013
      Professional Course Instructor I

      Teaching basic Electronics subjects (56h); NR-10 (40h); Building electrical installations (100h) and Reading and interpretation of electrical diagrams (40h) for basic CAI courses on industrial maintenance electrician with notions of automation 880h.Area of ​​activity: Industrial automation center.Regime: Service provision contract - year 2013Teach discipline: Fundamentals of electricity 40h and Electrical controls 60h for professional qualification course.Regime: Service provision contract Show less

    • Voith Group

      Aug 2013 - Mar 2015
      Electrical Technician

      Responsible for maintaining production lines for the manufacture of sides in full operationECO and KA, Body Shop/Body Side (Ford Motor Company - BA), Monitoring and control via PLCRockwellRSlogix5000 and associated RSLinx networks - via Ethernet network. View Panel Programming w/Factory Talk 8 and ABB-IRC5 and KUKA-KRC2 and KRC4 Spot-to-Spot Welding and Movement Robotstrail. Preventive and corrective maintenance of equipment and devices such as: sensorsinductive, capacitive, laser and infrared scanner, electrical distribution center panelscontrol and frequency inverters Allen Bradley and SEW. Show less

    • Ford Motor Company

      Apr 2015 - Oct 2021

      - Responsible for managing the planning and control of the multidisciplinary maintenance team composed of 1 Maintenance Manager 12 to 30 Electrical, automation, mechanical and toolmaker technicians;- Reporting directly to the Maintenance Supervisor and/or Maintenance Manager;- Preparation, control and improvements in work plans and the production process;- Maintenance planning and scheduling using TEMWEB software (MFM), with prior knowledge of the services to be performed, prioritizing task sequencing and resource sizing;- Responsible for security and housekeeping actions, keeping the environment intact, clean and safe for people.- Management of daily material costs;- Application of the 5S process, confirmation of the startup's daily task checklist, FPS length (Ford Production System - Responsible for managing safety, quality, delivery, cost, maintenance, multifunctional technical team and environment.);- Daily startup meeting and presentation of improvement, root and corrective causes of breakdowns; - Request for materials through the IMS System;- Development and application of projects focused on increasing operational efficiency;- Management of the entire maintenance, training and direction team to achieve continuous improvement of the Process Line and the total quality of the product.- TPM management, use of maintenance management tools Down time analysis, MTTR, MTBF, cause and effect (4D, 8D, Ishikawa, 5W, Kaizen) Show less Responsible for maintaining availability of production lines for manufacturing sideseco and ka hatch and sedan, Body shop area - body side, monitoring, programming, control and fault diagnosis through FIS - Ford Information System via PLC Contrologix5000-Rockwell, associated networks RSLinx - via ethernet network.View Panel Programming - Factory Talk 8-Rockwell, ABB-IRC5, KUKA-KRC2 and KRC4 RobotsPoint-to-point welding, claw and movement on rail. Predictive, preventive and corrective maintenance of equipment and devices such as: inductive, capacitive sensors, infrared laser scanner, electrical control distribution center panels and frequency inverters Allen-Bradley powerflex755 andSEW-movidriveB, carrying out thermal imaging on electrical power panels for stations and cells, including attached report. Supervision and Leadership of the maintenance team, during absence or vacation of the immediate Team Leader / Maintenance Coordinator - since 2017. Show less

      • Maintenance Coordinator - Team Leader

        Jan 2019 - Oct 2021
      • Electrical Technician PL

        Apr 2015 - Dec 2019
    • ASSA ABLOY Brasil

      Jan 2022 - Sept 2023

      - Responsible for leading the multidisciplinary maintenance team composed of technicians: electrical, automation, mechanic, turner, civil and utility operator.- Reporting directly to the Maintenance Manager;- Responsible for the availability of machines for the production of padlocks and locks in the Polishing, Galvanic, Stamping, Machining, Painting and Component Manufacturing areas.- Preparation and analysis of a work plan according to the criticality of the equipment;- Implementation of TPM;- Management of MTTR, MTBF and Availability indicators, decision making according to indicators;- Management of CAPEX projects for materials and resources for equipment maintenance;- Contract Management and monitoring of services in the factory's Utility sector (13KV / 380V Substation, Compressors and Air Dryers, 12Kgf Boiler)- Use of cause and effect analysis maintenance management tools (8D, Ishikawa, 5W2H, PCDA) Show less - Responsible for leading the multidisciplinary maintenance team made up of technicians: electrical, automation, mechanic and turner.- Reporting directly to the Maintenance Manager;- Responsible for the availability of machines for the production of padlocks and locks in the Polishing, Galvanic, Stamping, Machining, Painting and Component Manufacturing areas.- Preparation and analysis of a work plan according to the criticality of the equipment;- Implementation of TPM;- Management of MTTR, MTBF and Availability indicators, decision making according to indicators;- Management of CAPEX projects for materials and resources for equipment maintenance;- Contract Management and monitoring of services in the factory's Utility sector (13KV / 380V Substation, Compressors and Air Dryers, 12Kgf Boiler)- Use of cause and effect analysis maintenance management tools (8D, Ishikawa, 5W2H, PCDA) Show less

      • SR Maintenance Team Leader

        Jan 2022 - Sept 2023
      • Maintenance and TPM Specialist

        Jan 2022 - Apr 2022
    • TIMAC Agro Brasil

      Oct 2023 - Jun 2024
      Electrical and Instrumentation Supervisor

      Supervise services performed by the team or third parties, observing operations in order to ensure compliance with preventive and corrective maintenance, reporting directly to management;• Monitor the work planned in the area's schedule regarding preventive and corrective maintenance of equipment, distributing and monitoring the team's activities;• Prepare management reports monitoring performance indicators related to results and productivity (Availability, MTBF, MTTR, etc.)• Supervise the maintenance of adequate levels of parts and materials necessary for equipment maintenance, and manage the automation process in the units;• Carry out planning, monitoring and cost control of the area;• Organize maintenance work in the mechanical and electrical areas, ensuring safety and quality standards.• Control and analysis of failure occurrences using the SIGMA - PDCA tool.• Guide and supervise the execution of preventive maintenance services, taking into account the schedules and schedules made available, ensuring the quality of service delivery. • Identify and report execution/planning deviations during maintenance, seekingcontinuous process improvement• Issue reports on routine maintenance activities (equipment stopped, release forecast, compliance with preventive measures).• Implementation of Maintenance Management, PCM, 5S Methodology. Show less

    • BYD Auto Brasil

      Jun 2024 - now
      Electrical Engineer

      Final Assembly Factory - Area: Equipment

  • Licenses & Certifications

    • Statistical Process Control (Basic)

      CR BASSO Educação Corporativa
      Jul 2019
    • PLC Contrologix5000 - Basic Studio and Network Ethernet - ROCKWELL Automation

      Rockwell Automation
      Sept 2015
      View certificate certificate
    • Control and Parameterization of SEW Inverters

      SEW-EURODRIVE
      Aug 2015
      View certificate certificate
    • NR10 Certification Course - 40H

      SENAI CIMATEC
      Mar 2013
    • Green Belt - Six Sigma

      Ford Motor Company
      Nov 2019
    • Industrial Maintenance Electrician - 600H

      IFBA - Instituto Federal da Bahia
      Aug 2007
    • KUKA-KRC2 Robot Programming, KUKA Brazil System

      KUKA
      May 2016
      View certificate certificate
    • SCA Adhesive Application System - Atlas Copcos SYS60000

      Atlas Copco
      May 2017
      View certificate certificate
    • Leadership Skills

      Ford Motor Company
      Aug 2019
    • Programação Robô KUKA-KRC4, KUKA Sistems Brasil

      KUKA
      May 2016
      View certificate certificate