Malik Rehan Ahmad (TUV FSE SIS)

Experience

• 

  The AES Corporation

  Jul 2012 - Jul 2013

  I&C TRAINEE ENGINEER (727 MW THERMAL POWER PLANT)
• 

  OMS Private Limited

  Jul 2013 - Sept 2015

  I&C MAINTENANCE ENGINEER (2X26MW BAGASSE & COAL BASED CO-GEN POWER PLANT)

  Installation, Design and Commissioning of 2X26 MW power plant.• Maintain & develops As-built drawings of plant control system & field instrumentation, these include systemdrawings, Marshaling drawings, JB drawings, ILD, Cable tray layout, Cable schedule& Schematics.

• 

  PAKARAB Fertilizers Ltd.

  Dec 2015 - now

  • Conduct RCM (Reliability Centered Maintenance) of all control systems.• Implement and oversee the SRF (Systematic Root Cause Failure) and ensure all the points are properlymonitored.• Identify common failures and provide recommendations for corrective action.• Manage bad actors (equipment or components that frequently fail) and take necessary measures toprevent their failure.• Provide accurate maintenance history and closeout reports for all completed work.• Investigate incidents and suggest modifications for improvement.• Review maintenance procedures, checklists, and workshop reports.• Participate in reliability improvement projects and implement them successfully.• Keep track of E&I (Electrical & Instrumentation) equipment PMs (Preventive Maintenance), action-listgeneration & follow-up through SAP (Systems, Applications, and Products).• Participate in technical studies, review PIDs (Piping and Instrumentation Diagrams), conduct SafetyIntegrity Level (SIL) assessments, HAZOP (Hazard and Operability Study), FAT/SAT (FactoryAcceptance Test/Site Acceptance Test) activities. Show less • Review, design, and implement changes in the Management of Change (MOC) system as perrequirements.• Handle all aspects of instrumentation and control (I&C) engineering, procurement, pre-commissioning,and commissioning for projects.• Maintain and develop as-built drawings of plant control systems and field instrumentation, includingsystem drawings, marshaling drawings, junction box (JB) drawings, Instrument Loop Diagram (ILD),cable tray layout, cable schedule, and schematics. • Develop contractor scope for construction and commissioning, negotiate and award contracts as perrequirements. • Carry out basic and detailed engineering reviews for large-scale projects. • Conduct Kickoff meetings (KOM), Hazard and Operability (HAZOP) studies, and Safety Integrity Level(SIL) studies with vendors and third parties for large-scale projects. • Develop and review project Bill of Materials (BOM), sub-vendor lists, Inspection and Testing Plans (ITP),Statistical Process Control (SPC), documentation requirements, Site Acceptance Test (SAT), andFactory Acceptance Test (FAT) requirements for projects. • Supervise the installation, pre-commissioning, and commissioning of projects.• Implement changes in control systems as per project requirements and scope. • Schedule and execute Preventive Maintenance (PM) and Corrective Maintenance (CM) for SafetyCritical, process-critical, and other Non-critical instruments during routine and turnarounds throughthe Computerized Maintenance Management System (CMMS). • Attend plant call-outs during plant emergencies and shutdowns.• Conduct root cause analysis (RCA) of failures and incidents as per Process Safety Management (PSM). • Manage spares inventory and utilize Capital, Operational, and Spares budget.• Maintain and ensure control system integrity, including Distributed Control Systems (DCS), EmergencyShutdown System (ESD), Programmable Logic Controllers (PLC), Human Machine Interface (HMI),backups, etc Show less • Review, design, and execute changes required in the Management of Change (MOC).• Carry out engineering, procurement, pre-commissioning, and commissioning of all aspects ofinstrumentation and control (I&C) for projects.• Maintain and develop as-built drawings of plant control systems and field instrumentation. Thisincludes system drawings, marshaling drawings, JB drawings, ILD, cable tray layout, cable schedule,and schematics.• Develop contractor scope for construction and commissioning, and negotiate and award contracts tocontractors as required.• Carry out basic and detailed engineering reviews for large-scale projects.• Carry out Kickoff Meetings (KOM), Hazop, and SIL studies with vendors and third parties for large-scaleprojects.• Develop and review project BOM, sub-vendor list, ITP (Inspection and Testing Plan), SPC,documentation requirements, SAT, and FAT requirements for projects. Show less

  • Section Head Reliability Electrical & Instrumentation compliance

    Nov 2023 - now

  • SENIOR INSTRUMENT & CONTROL ENGINEER - AMMONIA, UREA AND LCO2 PLANT

    Jun 2016 - Nov 2023

  • INSTRUMENT AND CONTROL ENGINEER - SPECIAL PROJECTS

    Dec 2015 - Jun 2016
• 

  Confidential

  Jan 2022 - now

  Lead OT/IACS cybersecurity Engineer