Jonathan Man CEng MIChemE.

Experience

• 

  Reckitt Benckiser

  Jun 2005 - Jun 2006

  Continous Improvement Student

  • Produced waste studies on production lines and delivering process improvements. • Led a team of operators on providing product quality evaluations.• Led a warehouse reorganisation project using 5S concepts.

• 

  Nuvia Limited

  Dec 2007 - Jun 2011

  Design Process Engineer

  • Process descriptions, design proposal drawings, P&IDs, pressure drop calculations, and pump sizing, Basis of design, technical specifications, control philosophy, process datasheets, P&IDs, mass balances, heat loss calculations and pipe and equipment sizing.• HAZOP 1 and 2 studies.

• 

  Mecatiss - Nuvia Support Group

  May 2008 - Dec 2009

  Technical Sales Support

  • Technical support to Mecatiss during application for 3rd party fire protection accreditation.• Managed sales of Mecatiss products in North America and Ukraine.• Produced feasibility studies of a HVAC system for AREVA Germany.

• 

  Mexichem

  Jul 2011 - May 2018

  • Continuous improvement and optimisation to reduce costs and improve overall equipment effectiveness (OEE).• Management of environmental plant vents and effluents.• Producing month end reports for client and company.• Providing problem solving and root cause analysis (RCA).• Management of change (MOC).• Collate and record key performance indicators (KPIs) to ensure they are visible, monitored and delivered on time. • Project and commissioning management. • Capital project management Show less Refrigerant FEL Plant Design• Process & equipment design and sizing, P&IDs, process flow diagrams (PFDs), datasheets, pump and valve schedules, process descriptions and process control philosophies.• Distillation column sizing using Aspen Plus.• HAZOP 3 Studies and SIL reviews.HCFC22 Plant Commissioning Project• Document Controller.• Produced risk assessments and chairing all HAZOP 4 and 5 studies.• Led teams of operators in punch-listing and commissioning activities.• Developed operating instructions and delivered training to operators.• Technical support during plant start-ups and troubleshooting activities.• Relief valve sizing using Aspen Plus and various ABB PEL suite programs. • Steam Equipment Sizing.• Equipment sizing, line schedules, and process datasheets creation. Plant De-bottlenecking & Optimisation Project• Mass and heat balances, pressure drop calculations, equipment sizing, generating process, datasheets, pipe schedules, project specifications, control philosophies and financial justifications• HAZOP 3 studies and updating P&IDs.Vent Treatment Plant Scheme Design Project • Developed various scheme designs to route non-absorbable gases from demounts to a vent treatment plant for destruction• Project scope, design specifications, control philosophy, line sizing and pressure drop calculations. HFC/ HFO Growth Forecasting and F-gas Modelling• Developed HFC and HFO growth forecast models for business.• Developed F-gas forecast models. Show less

  • Technical Plant Manager for GMP Plant & Facility

    Jan 2016 - May 2018

  • Process Engineer

    Jul 2011 - Dec 2015
• 

  Koura Global

  May 2018 - now

  • Monitor and manage all aspects of Safety, Health, Environment and cGMP compliance in accordance with company procedures, regulatory requirements and recognised best practices.• Manage the Zephex plant, Medical Packing and Logistics functions at Runcorn site by developing and implementing both manufacturing strategies and objectives of these areas into departmental objectives.• Manage and support the annual overhaul for the Zephex plant.• Maintain and develop quality systems ensuring cGMP requirements are in full compliance to MHRA and FDA requirements. • Develop and maintain KPI’s to monitor SHE, production, quality, plant and equipment performance. Ensure effective management control and reporting processes are in place and maintained to deliver targets and plans.• Develop and deliver annual budgets FPCs & VPCs for area.• Lead problem solving and root cause analysis. Develop and implement improvement plans for plant, processes, people and systems including projects/trials to minimize plant fixed and variable costs and supporting LEAN/Kaizen projects.• Complete/ support completion of the planned shutdowns and process engineering design work of plant improvement projects to site and process engineering standards and procedures.• Manage the capital investment programme for the area and ensure ensure timely completion/delivery of the GSK and Koura capital programmes for Zepehx, Packing and Logistics areas.• Manage and support key direct report and ensure that processes such as objective setting, personal reviews, training needs, people development and succession planning are delivered to maximise the effectiveness and contribution of the team. • Represent the company in various internal and external forums as and when required. Show less

  • Asia Pacific Techno Commercial Manager

    Sept 2020 - now

  • Medical Business Plant & Technical Manager

    May 2018 - Sept 2020