Shyam Kumar V

Experience

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  PONMANI ENGINEERS PRIVATE LIMITED

  Jan 2013 - Jul 2015

  Team Leader-Quality

   INPROCESS & CUSTOMER QUALITY ASSURNACE:• Modifying Customer Drawings in to stage drawings by using designing tools Solid works 2013. • Patrol inspection at machines in shop floor. (Components Identification and traceability, Dimensions and geometrical accuracy as per drawing and process sheet).• Collecting Non conformances and Prepare Root cause and CAPA analysis by using 7 quality tools.• Preparing Inspection reports and issue.• Implementing Poka Yoke Concepts in machining Fixtures.• Highlighting Critical Parameters and requirements related to Quality.• Analysis on Rework / Rejected Parts in Final inspection &Testing.• First piece approval by part inspection for GD&T parameter.• Customer Complaints handling and analyzing the Root cause with 8D report.• Designing of Fixtures and Gauges using solid works.• Production Planning.• Responsible for all instruments and gauges Calibration activities.• Direct involvement in ISO 9001-2008 documentation implementation.• Preparing Quality alert sheets, work Instructions and standards for each and every components.• Preparing PPAP Kits for New development. • Development and operation of quality control systems. Show less

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  Daewon India Autoparts Private Limited

  Jul 2015 - Jan 2018

  Senior Quality Engineer

   SUPPLIER QUALITY ASSURNACE:• Monitoring quality reports on daily basis.• Incoming inspection of vendor parts such as machined items, springs, Rubber parts, Plastic parts & Raw materials such as Bars• Preparation & updating the Incoming Inspection plans.• Coordinating the incoming inspection activity.• Weekly communication of rejections to supplier.• For Non-Conformance lots inform the supplier through Corrective Action form and follow up with the supplier to see the effectiveness of the corrective action• Overall Incoming Quality control activities.CUSTOMER QUALITY ASSURANCE:• Customers Handling (General Motors, Hyundai Motors India & Turkey): Customer Complaints (8D Report closing and PRR) and Field issues.• Participate the customer audit and take corrective action for NC.• Acquiring and verifying countermeasures from other departments for Internal process issues by using 8D reports.• Handling Customer Complaints and field claim Issues.• Preparing countermeasures for Customer Complaints.• Conducting Internal Audit in Weekly basis and preparing scores.• Preparing ISIR documents for New E.O and 4M change, according to the customer requirements & get approval from customer.• Preparing revalidation reports (Part Revalidation) for customer.• Supporting CFT and ensuring quality productions.• Handling Quality improvement projects. Show less

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  KOYAMA PRECISION WORKS INDIA PRIVATE LIMITED

  Jan 2018 - Nov 2020

  Assistant Manager - Quality

  CUSTOMER & IN PROCESS QUALITY & SYSTEMS:• Customers Handling, Customer Complaints (8D Report closing) and Field issues.• Responsible for IQA, Process Audit and Product audit.• Heading SGA (Small Group Activity) and Supporting Quality circle team to resolve in-house Major and Minor issues.• Preparation and participating MRM (Monthly review meeting).• Acting as a catalyst for change and improvement in performance and quality.• Responsible for PCAN Submission during 4M changes & NPD.• Direct involvement in IATF 16949 documentation implementation.SUPPLIER QUALITY ASSURNACE:• Carry out supplier validation audits, with supplier support and supplier advanced product quality planning (APQP). • Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements • Support new product launches to ensure that supplier quality meets the required standards.• Facilitate root cause analysis and corrective actions of supplier quality issues.• Promote the use of customer preferred techniques for continuous improvement such as Lean, Six-Sigma, Poka-Yoke (Error Proofing), Measurement System Analysis, and Process Failure Mode and Effects Analysis (PFMEA) .• Vendor Evaluation audits and Vendor ratings, Vendor Quality development through system implementation activities in vendors to develop them for Competitive price and deliveries with Zero compromise in quality.• Submit Weekly Rejection Trend to suppliers with justification and improvement plan. Show less

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  Giesecke+Devrient

  Nov 2020 - now

  Assistant Manager